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  1. #1
    Veteran Member Four Rings jibberjive's Avatar
    Join Date
    Jan 11 2007
    AZ Member #
    14790
    My Garage
    01.5' S4, 04' A4 USP, 04' CRF450r
    Location
    Salt Lake City, Utah

    Engine assembly specs, tolerances, tips, diagrams and links document

    So I also made an excel spread sheet with all of the consolidated tolerances, specs, and tips that I've accrued throughout my research and over the years. I hope to take a little of the mystery out of the DIY assembly of the rotating assembly/ heads, for anyone that might want to attempt it on their own. This should help with some of the common downfalls of the 2.7l assembly (heads mis-timed, rods installed backwards, etc). If you print it in landscape format, it's 3 pages where you can write the measurements of your engine in. Hope this maybe helps someone! Pay attention, that in the excel file there are separate HEADS and BLOCK sheets/tabs on the bottom.

    Vitruvian - 2.7t Engine Assembly Document Download Link (CLICK ME TO DOWNLOAD THE FILE)

    Screenshots below to give an idea, but use the file above to get all of the info







    Revision 6/29/2016:

    -Changed ARP2000 5/16" rod bolt torque spec to 30 ft/lbs from 26 ft/lbs
    -Changed IE rod orientation to rod bearing tangs towards the exhaust side
    Last edited by jibberjive; 04-10-2017 at 04:51 PM.
    ** GT2860R-7 S4 Build Log--

    LOOKING FOR:
    --Late 2.7t Block "BF"
    --Your Broken/Sheared OEM Axles--

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