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  1. #1
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Full STG III BW K04 Build

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    OK guys, I put my full blown 2.8 770 build on the back burner for a future project, and decided to go full stage III on the A6. I was able to pick up the turbos and fueling kit from EPL at a good price. Now I gotta piece together a few more RS4 components and I should be ready for engine removal. Here are a few pics of what I have to date.


    OEM RS4 inlets


    STG III fueling kit


    EPL 85mm MAF


    NGK BKR7E Spark Plugs


    Bosch EV14 52lb Injectors


    and most important, the BW K04's


    I would love to hear comments/suggestions for this build, keep in mind it is my DD and I want to keep it as comfortable and reliable as possible.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  2. #2
    Registered User Two Rings SALES@RSW's Avatar
    Join Date
    Oct 03 2011
    AZ Member #
    82024
    Location
    New Jersey

    Greg, Good luck with the build bud. It was nice meeting you the other day. Let me know if there is anything else i can help you out with. I would recommend aquamist! We have them in stock and on sale with 10% off.
    Have a Happy Thanksgiving.

    Cheers

  3. #3
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Thanks Ryan, it was nice meeting you too. I'll let you know when I'm ready to pick up the Meth kit. Happy Thanksgiving to you too!
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  4. #4
    Veteran Member Four Rings
    Join Date
    Sep 11 2009
    AZ Member #
    47633
    Location
    NE

    Nice build.

    What are you doing for clutch?

  5. #5
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Thanks Julex, I was leaning toward a Spec stg 3+. Any other recommendations?
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  6. #6
    Veteran Member Four Rings 8520's Avatar
    Join Date
    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    It depends on what you want out of a clutch. Do you plan on launching the car?

    I have an rs4 clutch on my a6 and I love it because of the stock feel, I'm just hoping it will stand up to the increased power once I get my car dyno-tuned.
    -dre

  7. #7
    Forum Moderator Four Rings Gumby's Avatar
    Join Date
    Sep 06 2008
    AZ Member #
    32779
    Location
    Bellingham, WA

    six puck FX-400
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  8. #8
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Got a few parts in today.

    Some RS4 love


    One of the ER shrouds




    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  9. #9
    Veteran Member Four Rings Vinchenzo51's Avatar
    Join Date
    Jan 31 2010
    AZ Member #
    54269
    My Garage
    S-Line A6
    Location
    East Haven, CT

    Epic amounts of WIN going on right now.

    As for the clutch, I run the Spec STG3 6-puck clutch, lost a little drivability, but I don't mind too much. Rich runs the Spec STG3+ clutch, his almost feels stock, but holds the power all day. Can't go wrong with either.

    Going with a lwfw too? Fidanza aluminum FTW!

  10. #10
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Thanks vin, here's aliitle test fit.

    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  11. #11
    Veteran Member Four Rings Vinchenzo51's Avatar
    Join Date
    Jan 31 2010
    AZ Member #
    54269
    My Garage
    S-Line A6
    Location
    East Haven, CT

    Maybe now.... RS4 engine covers?

    Can't reuse the ugly plastic ones with a $600 y-pipe lol

  12. #12
    Veteran Member Three Rings
    Join Date
    Feb 13 2008
    AZ Member #
    25205
    Location
    SoCal

    Very nice. Glad to see another Stg 3 build! What are you doing for brakes? Lots of weight and lots of power...Hope you've got something in mind. What about DPs? You plan on sticking with the piggies? Something bigger? Looking forward to more progress pics!
    07 RS4 - Milltek Sport, KW V3s, Hotchkis Sways, Rotiforms and a few other little things
    13 A6 2.0T - Intentionally boring AF so she stays stock

    Missed: cbock's Stage III+ C5 A6

  13. #13
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Vin I got something in mind for engine covers but that'll have to wait

    Cbock I'm gonna try to get my hands on a nice set of RS6 brakes, definitely going 3" dp's preferably with High Flow cats. I can't wait to get this build complete already, another sleeper A6 to look out for.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  14. #14
    Veteran Member Four Rings 8520's Avatar
    Join Date
    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    I love sleeper a6's. No one ever expects them to be quick.

    With my b6 a4 winters wheels on, no one ever suspects a thing. ha ha
    -dre

  15. #15
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Just ordered the 3" 034 Downpipes with high flow cats, now all I have left is to order my clutch/flywheel setup and I can start the engine pull.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  16. #16
    Veteran Member Four Rings 8520's Avatar
    Join Date
    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    Quote Originally Posted by A62TURBO View Post
    Just ordered the 3" 034 Downpipes with high flow cats, now all I have left is to order my clutch/flywheel setup and I can start the engine pull.
    Likes this.

    Why cats?
    -dre

  17. #17
    Veteran Member Four Rings jaycurn's Avatar
    Join Date
    Mar 27 2006
    AZ Member #
    11060
    My Garage
    Lots of bikes!
    Location
    Portland, OR

    ^^^ Yes, never did like cats! ;) I just like the sexy little back fires of unspent fuel passing through the exhaust every time I coast after getting on the gas a bit way too much to bother with them. Makes it worth every single hippy I piss off abusing the environment with my car!

  18. #18
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    I was thinking of being at least a bit conciseness about the environment, but screw it i'm gonna call 034 and tell them to change it to a cat-less setup. Thanks for the input guys.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  19. #19
    Veteran Member Three Rings
    Join Date
    Aug 30 2007
    AZ Member #
    20676
    Location
    nyc

    w/o cats its gnna be loud....!!! I told you
    c5 A6 tip
    this n that

  20. #20
    Veteran Member Four Rings Mantis's Avatar
    Join Date
    Aug 04 2007
    AZ Member #
    20072
    Location
    Canada

    I kinda like high flow cats, they take away some of the 70's muscle car smell
    I don't think I care anymore

  21. #21
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Lol well it's too late I already called 034 and changed the setup to no cats. Honestly it won't be my dd so it's all good, and if worse comes to worst I can add a pair of high flow cats down the road.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  22. #22
    Veteran Member Four Rings Vinchenzo51's Avatar
    Join Date
    Jan 31 2010
    AZ Member #
    54269
    My Garage
    S-Line A6
    Location
    East Haven, CT

    No cats is the way to go imo

    Can't wait to see this thing get started. Gregg, when are you planning on starting? I have a good amount of free time now so if you need some help, give me a call and i'll swing down to NY for a day or two.

  23. #23
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
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    17386
    Location
    ny

    Thanks vin, as soon as I get my dp's and clutch/flywheel setup in I should be ready to go. I also just installed this in my garage for some weight lifting.

    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  24. #24
    Veteran Member Four Rings 8520's Avatar
    Join Date
    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    Quote Originally Posted by dannyn424 View Post
    w/o cats its gnna be loud....!!! I told you
    Nah.

    I run piggies with no cats, and brullen exhaust. I wish it was louder.
    -dre

  25. #25
    Forum Moderator Four Rings Gumby's Avatar
    Join Date
    Sep 06 2008
    AZ Member #
    32779
    Location
    Bellingham, WA

    you want loud?

    you should hear my car. it's ridiculous.
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  26. #26
    Veteran Member Four Rings 8520's Avatar
    Join Date
    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    I have heard your car.... Lol
    -dre

  27. #27
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    I'm not really worried about noise, I'm sure the apr mufflers out back will keep them a bit quiter than a magnaflow setup for instance.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  28. #28
    Veteran Member Three Rings
    Join Date
    Feb 13 2008
    AZ Member #
    25205
    Location
    SoCal

    I know it's a bit late now. But, just thought I'd throw out another opinion/option. I've got a similar setup to what you were going to buy. And, it works well for me. Subtle~ish under normal driving. But, when I get on it....you know it. I've considered (and still may do it) getting a set of straight pipes for my track days. But on the streets, you're just begging for trouble from the po-po. At least, here in CA. I think it was Redge-something-or-other in the official exhaust thread posted a video of his car with that setup...It *IS* loud.

    Anyhow...loving the progress! Looking forward to more pics and some vids when all is said and done.
    07 RS4 - Milltek Sport, KW V3s, Hotchkis Sways, Rotiforms and a few other little things
    13 A6 2.0T - Intentionally boring AF so she stays stock

    Missed: cbock's Stage III+ C5 A6

  29. #29
    Awesome build man can't wait for more updates.

  30. #30
    Forum Moderator Four Rings Gumby's Avatar
    Join Date
    Sep 06 2008
    AZ Member #
    32779
    Location
    Bellingham, WA

    Quote Originally Posted by 8520 View Post
    I have heard your car.... Lol
    oh yeah..
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  31. #31
    Veteran Member Four Rings VJ's A6's Avatar
    Join Date
    Jan 23 2007
    AZ Member #
    15071
    My Garage
    2000 TL; 2002 GMC 1500 Pickup
    Location
    NY

    Greg- I got to ask, Why do you have a chain link fence inside you garage??

    APR Stage 2
    -Koni's / H&R Sport -Hotchkis Sway Bar F+ R - 2.5 Inch Custom DP's - 2.5 Inch Magnaflow Exhaust -LED Tail Lights -S6 Door Blades -Valentine V1 -35 % Tints All Around

  32. #32
    Quote Originally Posted by VJ's A6 View Post
    Greg- I got to ask, Why do you have a chain link fence inside you garage??
    Lol I was wondering the same thing!! Only thing I could come up with is that someone rents out their 2 car garage as 2 seperate bays and their solution for dividing it was a chain link fence?? Lol

  33. #33
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
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    ny

    Lol I live in a co-op so I share my garage with this little old guy next to me.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  34. #34
    Veteran Member Four Rings Vinchenzo51's Avatar
    Join Date
    Jan 31 2010
    AZ Member #
    54269
    My Garage
    S-Line A6
    Location
    East Haven, CT

    Quote Originally Posted by A62TURBO View Post
    Lol I live in a co-op so I share my garage with this little old guy next to me.
    Poor guy... He has no idea whats about to happen, does he lol.

  35. #35
    Veteran Member Four Rings VJ's A6's Avatar
    Join Date
    Jan 23 2007
    AZ Member #
    15071
    My Garage
    2000 TL; 2002 GMC 1500 Pickup
    Location
    NY

    Good point Vin.. I am sure he is going love Greg with the motor is out and parts all over the place..

    APR Stage 2
    -Koni's / H&R Sport -Hotchkis Sway Bar F+ R - 2.5 Inch Custom DP's - 2.5 Inch Magnaflow Exhaust -LED Tail Lights -S6 Door Blades -Valentine V1 -35 % Tints All Around

  36. #36
    Veteran Member Four Rings
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    Apr 18 2007
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    ny

    Lol he can barley see in front of him, I doubt he'll see anything on my side. I just hate when he sees me hanging out in my garage and chews my ear off for about an hour.
    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  37. #37
    Quote Originally Posted by A62TURBO View Post
    Lol he can barley see in front of him, I doubt he'll see anything on my side. I just hate when he sees me hanging out in my garage and chews my ear off for about an hour.
    Lol I know the feeling, it's like you wanna be polite and nice but in your head you're thinking "what can I do to get this guy to stfu?!"

  38. #38
    Veteran Member Four Rings
    Join Date
    Apr 18 2007
    AZ Member #
    17386
    Location
    ny

    Had some spare time today so I decided to get started and take the front bumper off. Sorry about the overexposed iPhone pics.




    This is the first time I've personally taken off my bumper, I found a bolt missing here, and also a nut missing from the inside of the bumper. You can't trust anyone anymore.

    6 Speed--EPL--034--SPEC--ER--AquaMist--Forge--RS4--RS6--K04 --RNS-E--DTS--PSS9's
    SOLD

    Greg
    C5UNION

  39. #39
    Veteran Member Four Rings ianwpb's Avatar
    Join Date
    Dec 11 2010
    AZ Member #
    68153
    My Garage
    16 S3, 16 Q5 3.0t
    Location
    West Palm/ South Florida

    Quote Originally Posted by A62TURBO View Post
    Had some spare time today so I decided to get started and take the front bumper off. Sorry about the overexposed iPhone pics.




    This is the first time I've personally taken off my bumper, I found a bolt missing here, and also a nut missing from the inside of the bumper. You can't trust anyone anymore.

    Pretty sure that's normal. My car doesn't have a 4th bolt and I've never seen another audi with one.
    '16 Q5 3.0t S-line Daytona Grey Pearl, Black Optics, APR stage 1, Magnaflow exhaust (Looking for stock exhaust)
    '16 S3 Misano Red Pearl, Black Optics
    Gone -
    '13 Q5 2.0T Premium Plus
    '13 BMW 135Is 6MT Coupe - #387/586
    '01 S4 6MT - SRM K24's, Stock Block, E85 448/392 Mustang Dyno
    '12 A3 TDI Premium Plus
    '10 A3 Premium
    '99 A4 2.8 5MT

  40. #40
    Veteran Member Four Rings Vinchenzo51's Avatar
    Join Date
    Jan 31 2010
    AZ Member #
    54269
    My Garage
    S-Line A6
    Location
    East Haven, CT

    Quote Originally Posted by ianwpb View Post
    Pretty sure that's normal. My car doesn't have a 4th bolt and I've never seen another audi with one.
    Same here, just took my bumper off last night, 4 bolts on the passenger side, 3 bolts on the drivers side.

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