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  1. #1
    Senior Member Two Rings
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    Jul 30 2012
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    97804
    Location
    Arizona

    The "why do I do this to myself" build thread. Mucho pictures inside.

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    Hi, my name is Tony and I have an addiction to buying junk and making it not junk.

    So long story short, I had a super clean Brilliant Black S4 which I regretted selling the second the new owner drove off. ( Build: http://www.audizine.com/forum/showth...ic-intensive-) )







    I also have my BigTurbo A4 ( Build: http://www.audizine.com/forum/showth...-My-A4-revival )

    [IMG]

    That leads me to this..... I bought this S4 which LOOKS horrible..... but its whats on the inside that counts right? right?

    I purchased it off of one of my old customers, its a full stage3 car and the mods are as follows:

    BW K04s
    JHM rebuilt transmission
    JHM trio complete shifter kit
    JHM front mount intercooler
    JHM RS7 clutch kit
    JHM electric radiator fan
    Mishimoto aluminum radiator.
    APR Bi-pipe
    Forge DVs
    Bosch 440cc injectors
    Bosch MAF
    Tuned by my boy Mirza @Boosted Euro
    034 snub mount
    FK coilovers
    ECS tuning front brakes
    Rebuilt motor with H-beam rods ( cant remember brand )
    Custom exhaust ( for now ) Dual 2.5" back to 3" with single resonator





    [url=https://flic.kr/p/21TAVWU]

    [url=https://flic.kr/p/21TAW6G]
















  2. #2
    Veteran Member Four Rings jaychen's Avatar
    Join Date
    Feb 19 2011
    AZ Member #
    71196
    Location
    Earth

    HOLE E FUCK that car is trashed.

    What's the plan?
    2000 Achat S4

  3. #3
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    I feel your pain.

  4. #4
    Veteran Member Four Rings vavJETTAw36's Avatar
    Join Date
    Jul 04 2012
    AZ Member #
    96276
    Location
    Woodbridge, VA

    You got work to do boyo. Welcome back.


    Sent from my iPhone using Tapatalk

  5. #5
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by jaychen View Post
    HOLE E FUCK that car is trashed.

    What's the plan?
    Quote Originally Posted by AvantGuard View Post
    I feel your pain.
    Im glad you asked, new batch of photo dump below

    Ironically enough I sourced everything you could need to swap my A4 to S4 body a while back, all doors, bumpers, trunk, hood, interior..... ALL of it. That is the only reason I purchased this car.

    First I started with swapping the hood and trunk lid.
    Photo Dec 02, 2 45 46 PM by Tony Inserra

    Photo Dec 02, 2 36 00 PM by Tony Inserra

    Then I found this garbage in the trunk lid
    Photo Dec 02, 4 15 04 PM by Tony Inserra

    Then I swapped on some B6 S4 wheels, which will be temporary and back up for sale soon.
    Photo Dec 03, 9 13 41 AM by Tony Inserra

    Photo Dec 03, 9 13 49 AM by Tony Inserra

    I did a full vehicle inspection and ordered anything and everything that needs attention, and of course just after doing that this happens on my drive home lol.
    Photo Dec 11, 5 57 52 PM by Tony Inserra

    Luckily it happened down the street from my house, called triple AAA and they show up with this
    Photo Dec 23, 10 31 36 AM by Tony Inserra

    So we make it to my shop safely, and this is where the WORK begins. I sourced a complete black leather interior almost 3 years ago... finally got to put that to use lol.
    Photo Dec 29, 11 14 22 AM by Tony Inserra

    The passenger seat is perfect but the drivers seat was trashed, so I sourced another perfect passenger seat and swapped the covers over.
    Photo Dec 12, 10 50 20 AM by Tony Inserra

    Photo Dec 12, 10 50 27 AM by Tony Inserra

    Photo Dec 27, 5 12 02 PM by Tony Inserra

    Photo Dec 27, 5 12 40 PM by Tony Inserra

    A picture of the trashed drivers seat before tear down.
    Photo Dec 27, 4 58 16 PM by Tony Inserra

    Photo Dec 27, 4 58 20 PM by Tony Inserra

    Seats out
    Photo Dec 29, 11 01 35 AM by Tony Inserra

    Cleaned up a bit
    Photo Dec 29, 11 14 48 AM by Tony Inserra

    Seats in and started swapping door panels & replacing all 4 window regulators.
    Photo Dec 29, 2 54 53 PM by Tony Inserra

    Hard to tell from the photos but the tops of the door panels have sun burnt paint and the mirrors are shot. The new panels I have are near perfect and I purchased Euro blind spot mirrors.
    Photo Dec 29, 12 17 24 PM by Tony Inserra

    Photo Dec 29, 12 14 19 PM by Tony Inserra

    Photo Dec 29, 12 39 47 PM by Tony Inserra

    Photo Dec 29, 2 54 46 PM by Tony Inserra

    Moved to replacing the front fenders.
    Photo Dec 27, 12 55 50 PM by Tony Inserra

    Photo Dec 27, 1 56 42 PM by Tony Inserra

    Photo Dec 27, 1 56 48 PM by Tony Inserra

    Photo Dec 27, 1 56 37 PM by Tony Inserra, on Flickr

  6. #6

  7. #7
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Moved onto the drivetrain.

    Plan:
    Timing belt
    Valve cover gaskets
    Cam adjuster gaskets
    Cam plugs
    2.0T Ignition coil upgrade

    Tear down.
    Photo Dec 30, 11 31 36 AM

    Photo Dec 30, 11 31 41 AM

    Photo Dec 30, 12 34 33 PM

  8. #8
    Veteran Member Four Rings LJS's Avatar
    Join Date
    Apr 08 2013
    AZ Member #
    112983
    My Garage
    15 VW GTI S-Very WHITE
    Location
    Connecticut

    On the plus side- the auto is in good capable hands......This, however, will indeed be a labor-of-love and a depleter of oodles of cash....
    The original owner should be relegated to a Chevy Cruze with a defective ignition switch....
    Keep us posted on your progress
    HEY- Happy New Year!

  9. #9
    Veteran Member Four Rings vavJETTAw36's Avatar
    Join Date
    Jul 04 2012
    AZ Member #
    96276
    Location
    Woodbridge, VA

    Damn good work my friend


    Sent from my iPhone using Tapatalk

  10. #10
    Veteran Member Three Rings Corradovolksb's Avatar
    Join Date
    Aug 29 2013
    AZ Member #
    122066
    My Garage
    2018 VW Atlas
    Location
    Phoenix AZ

    I was wondering when you where going to make a build thread. I want wait to see it now that you have swapped on all of the new body parts. Keep up the great work as always bro.


    Sent from my iPhone using Tapatalk

  11. #11
    Senior Member Three Rings
    Join Date
    Mar 12 2015
    AZ Member #
    320058
    Location
    Maryland

    Wow finally someone else that makes the same bad decisions I do! Awesome work on the revival, I'll be following.

  12. #12
    Established Member Two Rings Blackbeard's Avatar
    Join Date
    Dec 25 2017
    AZ Member #
    411580
    My Garage
    02 PW S4, 02 BB S4 trailer, 06 Ford Superduty
    Location
    Rosamond, CA



    I honestly know how you feel I’ve started a small collection. It’s great to see it make such a change from what it was.

  13. #13
    Senior Member Three Rings dalazybastard's Avatar
    Join Date
    Apr 08 2016
    AZ Member #
    371523
    Location
    Orange County, CA

    Have probably read your A4 build at least 10 times.

    Subbed for some quality work and more vids of faster audis trying to run away from X5s lol


    Sent from my iPad using Tapatalk
    Just a couple B5's, you know.

  14. #14
    Veteran Member Four Rings Kruat's Avatar
    Join Date
    Nov 10 2004
    AZ Member #
    4121
    My Garage
    01 S4, 03 RS6, 15 A8L, 16 PSD F350
    Location
    Longview, WA

    What wheels are on the black s4, not the 3dsm, the other ones. Size? I love that look.
    --Mike--

    01 Casa S4
    03 Mugello RS6
    15 Moonlight A8L TDI

    01 Aviator TT (sold)
    99.5 Santorin A4 (sold)
    04 Cobalt Allroad (sold)

  15. #15
    Active Member Two Rings mario90's Avatar
    Join Date
    Jan 02 2012
    AZ Member #
    86081
    Location
    Miami/Florida

    Dude....this thread its like my wishlist for a S4!

    Nice build! Subscribed!
    '01 Silver Audi S4 B5 6MT | Waiting for tuning| K04 Turbo kit | 2.8L cylinder heads| | NGK BKR7E spark plugs | 034 motorsport blockoff plates | XS-Power Downpipes | Vibrant resonator and muffler | Samco Silicone hoses kit | OEM LUK RS4 clutch kit | JHM Short shifter and Delrin bushing | Vogtland Coilover| 034 motorsport transition manifold spacers | Akebono ceramic brake pads | SS brake line kit | AWE Tuning Boost gauge | Black anonized catch can |

  16. #16
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Thanks guys.

    Got all new gaskets & seals done.




    low temp thermostat installed.


    NewSouth intake manifold gaskets.


    Started modifying the engine harness for 2.0T ignition coil upgrade.




    Before:


    After:


    Timing belt complete


    All clean
    [url=https://flic.kr/p/2347Hbi]

    The JHM fan was horribly installed and wired from the shop who installed it , so I fixed it my way.




    Got the radiator all clean and core support back on.


    Stripped the spray paint from the intercooler pipes and cleaned them up real quick.


    Before:


    After:




    Stay Tuned.

  17. #17
    Veteran Member Four Rings AudiTechS4's Avatar
    Join Date
    Oct 19 2007
    AZ Member #
    21933
    My Garage
    2000 S4
    Location
    Scottsdale , Az

    Hey tony were the front fenders in rough shape. i have a4 fenders on one of my s4's and they are a different shade . Any chance you still have them
    2001 Audi S4 Manual - Nogaro Blue/black - Full AWE stg 3 kit w/ manifolds,h&r coilovers,jhm trans rebuild,UUC VM3 exhaust , 2.5" dp's - Needs Love - Got some love now 442awhp and 512 awtq
    2004 Audi S4 Avant manual - Silver/black - 2.7 swapped ,k24's and srm side mounts

  18. #18
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by Kruat View Post
    What wheels are on the black s4, not the 3dsm, the other ones. Size? I love that look.
    I cant remember their name but they were a limited production from Rotiform.






    Ive got them on my A4 now.

  19. #19
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by AudiTechS4 View Post
    Hey tony were the front fenders in rough shape. i have a4 fenders on one of my s4's and they are a different shade . Any chance you still have them
    I still have them, the passenger fender is good but the drivers has some sun fading on the top line where it runs along the hood.

  20. #20
    Veteran Member Four Rings AudiTechS4's Avatar
    Join Date
    Oct 19 2007
    AZ Member #
    21933
    My Garage
    2000 S4
    Location
    Scottsdale , Az

    what do ya want for them . i pm'd you
    2001 Audi S4 Manual - Nogaro Blue/black - Full AWE stg 3 kit w/ manifolds,h&r coilovers,jhm trans rebuild,UUC VM3 exhaust , 2.5" dp's - Needs Love - Got some love now 442awhp and 512 awtq
    2004 Audi S4 Avant manual - Silver/black - 2.7 swapped ,k24's and srm side mounts

  21. #21
    Veteran Member Three Rings Corradovolksb's Avatar
    Join Date
    Aug 29 2013
    AZ Member #
    122066
    My Garage
    2018 VW Atlas
    Location
    Phoenix AZ

    Dude that looks great.


    Sent from my iPhone using Tapatalk

  22. #22
    Veteran Member Four Rings jaychen's Avatar
    Join Date
    Feb 19 2011
    AZ Member #
    71196
    Location
    Earth

    yeah agreed.

    this thread is great, nice work man.
    2000 Achat S4

  23. #23
    Active Member Two Rings
    Join Date
    Aug 19 2014
    AZ Member #
    276342
    Location
    Phoenix, AZ

    Great job Tony! Can't wait to see how your S4 turns out! You did a great job with my Pearl White S4!
    Last edited by audis4az4ever; 12-31-2017 at 11:32 PM.

  24. #24
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by audis4az4ever View Post
    Great job Tony! Can't wait to see how your S4 turns out! You did a great job with my Pearl White S4!
    Thanks Kenny! Im going to put together a B5 cruise here in a few weeks once this car is up and ready i'll let you know!

  25. #25
    Established Member Two Rings jerrone's Avatar
    Join Date
    May 25 2013
    AZ Member #
    115878
    Location
    Detroit, MICHIGAN

    Definitely inspired to take my brilliant black to the next level by this thread


    Sent from my iPhone using Tapatalk
    Silver B6 USP.....Ming Blue B6 Sport......Hibiscus B5 S4 clone.........Dolphin B6 USP Conversion

  26. #26
    Senior Member Two Rings mr16valve's Avatar
    Join Date
    Nov 24 2013
    AZ Member #
    131671
    Location
    GreenvilleSC

    Damn fine work....Damn Fine

  27. #27
    Active Member Two Rings
    Join Date
    Aug 19 2014
    AZ Member #
    276342
    Location
    Phoenix, AZ

    Quote Originally Posted by RedDefiance View Post
    Thanks Kenny! Im going to put together a B5 cruise here in a few weeks once this car is up and ready i'll let you know!
    Sounds like fun!

  28. #28
    Veteran Member Four Rings CJ_'s Avatar
    Join Date
    Oct 27 2014
    AZ Member #
    291120
    Location
    Flag/Phx, AZ

    Quote Originally Posted by RedDefiance View Post
    Thanks Kenny! Im going to put together a B5 cruise here in a few weeks once this car is up and ready i'll let you know!
    I’m in! Nice work on the build tony, can’t wait to see it

    2001.5 Silver S4 Avant - 6spd swap + BW K04s (Current)
    2001.5 Santorin S4 Sedan - SRM k24 build (Totaled)

    IG: CJ_s4

  29. #29
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by CJ_ View Post
    I’m in! Nice work on the build tony, can’t wait to see it
    Thanks CJ, im looking forward to running my S4 against my A4 once I get it all back together lol.


  30. #30
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Got my alignment done, Ive got a ton planned for this Saturday so stay tuned.








  31. #31
    Active Member Two Rings
    Join Date
    Aug 19 2014
    AZ Member #
    276342
    Location
    Phoenix, AZ

    Your car looks so clean! I like your attention to detail.

  32. #32
    Established Member Two Rings StephenCox's Avatar
    Join Date
    Jun 15 2009
    AZ Member #
    43799
    Location
    Issaquah, WA

    Inspirational and informative! Loving it, man! Keep up the hard work
    - 2002 S4 - Vogtland GT3 - SSAC - APR - 034 Motorsports - Apikol - PODI - Hartmann -

  33. #33
    Senior Member Three Rings
    Join Date
    Mar 12 2015
    AZ Member #
    320058
    Location
    Maryland

    The stop and think banner is hysterical. A gift from the health and safety committee no doubt. I'm sure they think it's making a difference.

  34. #34
    Veteran Member Three Rings avant1987's Avatar
    Join Date
    Jun 06 2016
    AZ Member #
    374356
    Location
    PA

    The "why do I do this to myself" build thread. Mucho pictures inside.

    Great revival. Keep it up


    Sent from my iPhone using Tapatalk
    Last edited by avant1987; 01-21-2018 at 06:59 AM.
    Projects
    2001 Nogaro S4 Avant 6-speed - RS4 Widebody Conversion
    1995 Audi 90 Sport Quattro 6-speed

  35. #35
    Veteran Member Four Rings slowSfaux's Avatar
    Join Date
    Apr 26 2015
    AZ Member #
    329604
    Location
    Phoenix, AZ

    If I recall correctly, cj told me you were also waiting on a wdr bipipe? I see an apr in your photos. Curious if you were planning on selling the apr when you get the wdr, and when did you order the wdr? I placed my order on October 21st. So I'm wondering how long you've been waiting.

  36. #36
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by slowSfaux View Post
    If I recall correctly, cj told me you were also waiting on a wdr bipipe? I see an apr in your photos. Curious if you were planning on selling the apr when you get the wdr, and when did you order the wdr? I placed my order on October 21st. So I'm wondering how long you've been waiting.
    No my plan is the WDR single turbo side mount kit he just came out with. Im debating not going that route seeing the issues everyone has been having with getting their items.

    So I installed my new Innovative gauge.




    NewSouth Gauge pod, I really wish these were offset like my B6.


    Ethanol sensor in place


    Boost sensor in place


    Bosch 1000cc injectors installed




    Crappy pic but I was exhausted, I'll get some more up once tuning get dialed in.

  37. #37
    Senior Member Three Rings BlandySanderson's Avatar
    Join Date
    Mar 02 2017
    AZ Member #
    394520
    Location
    USA

    Headlight restoration coming soon? Makes the car look 10 years newer..


    Sent from my iPhone using Audizine

  38. #38
    Veteran Member Four Rings slowSfaux's Avatar
    Join Date
    Apr 26 2015
    AZ Member #
    329604
    Location
    Phoenix, AZ

    Ahhh yeah that side mount kit looks really good. Good job on the car so far man, you really brought this thing back to life.

  39. #39
    Veteran Member Four Rings
    Join Date
    Jan 14 2009
    AZ Member #
    37448
    My Garage
    2014 S4 2014 GLK Diesel. 06 Jetta TDI
    Location
    pasadena md

    hey where did you get the coil pig tails from?

  40. #40
    Senior Member Two Rings
    Join Date
    Jul 30 2012
    AZ Member #
    97804
    Location
    Arizona

    Quote Originally Posted by BlandySanderson View Post
    Headlight restoration coming soon? Makes the car look 10 years newer..


    Sent from my iPhone using Audizine
    Yes sir, once i swap the drivers door skin the whole car is getting cut and polished along with headlights. Im holding off until then.

    Quote Originally Posted by slowSfaux View Post
    Ahhh yeah that side mount kit looks really good. Good job on the car so far man, you really brought this thing back to life.
    Thanks, it looks better in pics but it'll need a respray on the panels I couldnt replace. Planning on getting that done end of summer.

    Quote Originally Posted by chaos2984 View Post
    hey where did you get the coil pig tails from?
    Good ol' Ebay

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