UPDATE 8-9-13: History of our lightweight flywheel that has been in testing since 2011 and now ready for release.
In this post I will be sharing pics of the prototyping from 2011, the manufacturing process and the install on our in house car. After 2 years of selling and installing these quietly and verifying durability, longevity, etc. we are ready to start selling these flywheels and clutch kits publicly. We take pride in not selling prototypes to the public instead we take our time and use due diligence prior to public release here on Audizine. We have another batch rolling off of the CNC lathe and mill next week! Look for a new more official thread soon, in the meantime please email
[email protected] or call 209-968-0077 for more details, pricing, etc.
Thanks again for your support for those who have been contacting us continuously over the last couple years regarding this product. You are our motivation.
SECTION 1
Prototyping and original V1 design in which we drilled out the rivets on the OEM unit and reused the lower half. In 2011 we only replaced the upper heavy dual mass cast iron portion of the flywheel with a JHM built aluminum piece (most measure in at 29lbs plus total from the factory). This was the quick way to get proof of concept for our bearing assembly and overall feel of this flywheel in a car. Since it would not be extremely difficult to duplicate the lower piece at a later date. Proof of concept is always a great start when dealing with a major change in Audi's OEM parts like this 2 piece flywheel which allows the engine to me moved further back in the car for better weight distribution. Previous to the B8 they were all much simpler. An added bonus to getting a product on a car is that it gives us a head start in our long term testing, which we take pride in. We sold about a dozen of them in this configuration with a core charge, which obviously would have been difficult to go public with. Needless to say these were a MAJOR pain to drill apart and press apart, the time this took almost counter acted building a new JHM lower piece but was obviously quicker. This design was lighter than our final billet upper and lower piece built in house by a couple lbs (I will be showing further down in this thread). This lighter V1 design received no complaints about drive-ability in Both B8 S4 and S5s with V8 or 3.0T engines. That being said with our slightly heavier full billet piece we still get a great weight reduction with increased strength and durability and no core required. The stock lower piece is thin stamped steel.
SECTION 2
Pics of the manufacturing process.
SECTION 3
Pics of the install.
SECTION 4
Pics of the final pics to be use for our final product release.
We have another batch rolling off of the CNC lathe and mill next week! Look for a new more official thread soon, in the meantime please email
[email protected] or call 209-968-0077 for more details, pricing, etc.
Thanks again for your support for those who have been contacting us continuously over the last couple years regarding this product. You are our motivation.
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