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Thread: MK1 TT rebuild

  1. #1
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    MK1 TT rebuild

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    I thought I would share my latest project with you guys. Nothing special, at least at this point. Its an 01 TT Quattro 180 that I bought off the auctions for a song. It was in pretty rough shape to start out even though from the pictures its hard to tell. I actually was talked into it by my dad who spends more time watching auctions than actually working. Damn government workers :p

    Ill start out with this: I am NOT a body guy so going into it I was a little uneasy. I have always been comfortable with anything mechanical and I am a bit of a suspension junkie so I knew that part would be easy. This will basically be my way of learning fiberglass and paint.

    So this is what I had to start with. Hood is straight and both lights got missed. Lucky because on a quick look they are around $700 each





    I ended up tossing the bumper and fenders because I didnt want to screw around trying to repair them. Just for fun I called the stealership to see how much a new OEM front end would cost me. $2800 but he would discount it to $2200 for me since I was buying so much. No way.

    I bought some Meyle HD control arms, tie rods/ends, and ball joints. Some new CV boots to finish it up and its nice and shiny underneath.



    I aligned it and drove it around a little gremlins are coming out. PS pump is whining and im getting some clunks from the rear end. ABS light is on but from what I understand its a common problem. Ill get to those things later I guess.

    Found a few fenders from the scrapper for $300 and a local guy had a new Duraflex bumpe. A core support had to come from the stealership unfortunately.

    Along with a quick polish on the headlights this is where I currently sit. big difference on the headlights but they need more. Not quite clear enough for my taste yet. I temp mounted the bumper until I have a chance to get it back on the lift and actually make some alignment adjustments.





    Any suggestions on mounting the bumper and getting the seams straight will be appreciated. I managed to get the fenders aligned pretty easily but the fiberglass bumper is pretty rough and the edges arent quite straight. Obviously its going to need a lot of prep. I still need to make the corners fit better and do a bit of sanding and filling. The plan is to paint the whole car so I dont have different colored panels and so i can take care of the clear coat rot on the back.
    Last edited by TheSupervisor; 05-11-2014 at 12:22 PM.
    02 A6 2.7T: Stock with Hotchkis sways
    01 TT Q 180: Stock and painted, WIP. O hey, a build thread...
    09 Touareg TDI: Stock, 31" A/Ts and a coat of mud

  2. #2
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    Its been a while, super busy at work but I have had a couple days off to get back to work on it.

    I started out by continuing work on my fiber bumper but I have realized that I just dont have the time to do the fiber work on top of painting the rest of the car so i ended up buying an OEM bumper even tho I like the look of the fiber one better :( The fiber one is up for sale if anyone wants it. 400$ shipped.

    I replaced the grilles with black ABS mesh and it looks WAAAY better, and they dont need paint :D

    lower sides


    putting a little curve to the main grill to match the curve of the bumper. A little bit of pressure and some heat to set it in. I had a few old pushrods laying around that were perfect for this.


    and the final product




    I am still looking at doing a honeycomb grille or something on the OEM bumper. not sure about badgless or not yet


    I spent about a day an a half pulling plastics and stuff off to get ready for paint. The glue they use on the rear spoiler is a royal bitch to remove! I dont recommend trying to remove it unless you plan on painting the rear hatch.


    Currently this is how it sits. I hope to have primer and sealer on today and maybe some paint later this week. Other than the initial damaged panels the rest of the car is really straight. A couple small dings and mostly just rock chips.




    I have been considering a couple options for paint. All red the way it came, Audi QS...



    or something along these lines


    I cant wait to get it on the road so I can start wasting my time and resources on performance parts!

  3. #3
    Senior Member Two Rings
    Join Date
    Jan 30 2011
    AZ Member #
    70247
    Location
    la puente, ca

    I wouldn't do silver paint. It's just boring and there's nothing special about it.

  4. #4
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    Quote Originally Posted by audinate View Post
    I wouldn't do silver paint. It's just boring and there's nothing special about it.
    I guess I should have clarified. It will still be a red base but the black over the top and down the hood would still be there.

  5. #5
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    Paint is done! Let me know what you think







    did a little bit of weight reduction while i had the bumper off too.
    Last edited by TheSupervisor; 05-15-2014 at 10:27 AM.

  6. #6
    Senior Member Two Rings marknad113's Avatar
    Join Date
    Aug 12 2009
    AZ Member #
    46282
    Location
    Pittsburgh

    I like it! Looks good!
    1997 A4 1.8TQM Pearl White
    2001 TT 225Q Roadster Amulet Red

  7. #7
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    Quote Originally Posted by marknad113 View Post
    I like it! Looks good!
    Thanks!

    I have spent the last several days cutting and buffing the clear coat and its looking fab.


    I think next step is coilovers and wheels. maybe Motegi MR116 18" or something. I like the colors of the existing wheels but not the styling

  8. #8
    Registered Member One Ring Co.R.15's Avatar
    Join Date
    Jun 10 2014
    AZ Member #
    251628
    Location
    ATHENS GREECE

    Excellent paint work!
    Very nice the red/black!
    Yes i agree with you that the next step is coilovers and 18" wheels

  9. #9
    Active Member Two Rings
    Join Date
    Dec 06 2012
    AZ Member #
    105377
    My Garage
    Audi TT Roadster Mk1 / VW CC Lux
    Location
    Houston, TX

    What is that part you took out for weight reduction?

  10. #10
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    Quote Originally Posted by Converted2VW View Post
    What is that part you took out for weight reduction?
    Its a counter weight that audi added as part of a recall in the early years (2000 i think?) along with some suspension changes and the rear spoiler.
    02 A6 2.7T: Stock with Hotchkis sways
    01 TT Q 180: Stock and painted, WIP. O hey, a build thread...
    09 Touareg TDI: Stock, 31" A/Ts and a coat of mud

  11. #11
    Registered User Four Rings Need4Speed's Avatar
    Join Date
    Jul 25 2013
    AZ Member #
    119652
    Location
    Glendale/CA

    Not bad

    I love it when someone is hands on and works on the car themselves

    Paint looks fresh I like the black accents make the red stand out much more.

  12. #12
    Established Member Two Rings TheSupervisor's Avatar
    Join Date
    Apr 17 2013
    AZ Member #
    113533
    My Garage
    02 A6 2.7t Tip, 01 TT Quattro 180, 09 Touareg TDI
    Location
    The UC

    Quote Originally Posted by Need4Speed View Post
    Not bad

    I love it when someone is hands on and works on the car themselves

    Paint looks fresh I like the black accents make the red stand out much more.
    Thanks! I had no idea it would turn into this big of a project when I started but its been fun doing something new.
    02 A6 2.7T: Stock with Hotchkis sways
    01 TT Q 180: Stock and painted, WIP. O hey, a build thread...
    09 Touareg TDI: Stock, 31" A/Ts and a coat of mud

  13. #13
    Active Member Two Rings
    Join Date
    Dec 06 2012
    AZ Member #
    105377
    My Garage
    Audi TT Roadster Mk1 / VW CC Lux
    Location
    Houston, TX

    Thanks!

  14. #14
    Active Member One Ring
    Join Date
    Apr 15 2014
    AZ Member #
    187615
    My Garage
    '01 Audi TT Roadster Convertible, '05 Audi A4 1.8L Turbo Quattro
    Location
    Logan, Ohio

    It looks AMAZING!

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