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  1. #1
    Veteran Member Four Rings iamshayan's Avatar
    Join Date
    Jan 13 2010
    AZ Member #
    53349
    Location
    Toronto Canada

    A bulletproof AUX 4.2 D2 A8L on air.

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    Gonna start by saying I should have just bought an S8.... I know. It wasn't supposed to happen like this.

    Anyways. I was looking for winter tires for my B5 Avant, and ended up stumbling across this yacht (below) that came with a set of summers and a set of winters..... how convenient, there's even an entire car included in the deal. One things lead to another and I ended up making it mine and getting it towed home. The steering rack was leaking and I didn't want to destroy the pump too by driving it 100mi.



    Its a facelift MY2001 delivered in 2002 A8L 4.2 AUX 5spd Auto with the infamous ZF 5hp24a... @ 155,000km when I picked it up last Sept. The P/O said he hardly drove it because it spent most of its life broken with repair bills that were to high for him to pay at once. He provided me with a ton of paperwork.

    Ended up having the OE rack rebuilt after rockauto refunded my money and told me they were out of stock. also did inner and outer tie rods, boots, air filter, spark plugs and an oil change
    Put it all in and went for an alignment right away.



    The high pressure line to the rack had rotted and started leaking during my alignment. I limped it home and pulled the line out and looked up replacement cost... $700+ CAD from the dealership. Instead I went to the tractor shop by my work and had them make me a high pressure line that worked just as well..



    Time went on and stuff happened and things.... I took this cool picture ^
    Tinted the windows and debadged it at some point during
    Both my flex pipes broke the first time it snowed. Had my buddy weld a couple up for me.
    That front engine tq mount was broken too so I swapped that out.
    Also my hood cable wasnt attached in the car and i was sick of using vise grips so I replaced that...
    Drove the car all winter and decided I really liked it so, maybe I should take care of it.





    • Bosch primary 02's
    • Coolant Temp Sensor.
    • Gates Timing belt Kit w/ Tensioners
    • OE T-stat
    • Metal Impeller waterpump.
    • Gates Serp belt.
    • Serp Tensioner
    • Crank seal
    • Front cover seal
    • Valley pan gasket.
    • Oil Check valves.
    • PCV Valve.
    • Cam chain tensioner gaskets.
    • Cam chain tensioner pads.
    • Cam caps.
    • Cam Seals
    • Valve cover gaskets.
    • Intake manifold gaskets.
    • Oil Cooler gasket kit.
    • Aluminum pipe (oil cooler, to replace plastic one prone to braking, sourced off eBay)
    • Fuel Filter.
    • Coolant


    Yeah I'm a bit excessive. The P/O had told me the Timing belt was just done. But I checked the papers he gave me and it was done at a nappa or midas or something. I couldn't live with that.
    did they do the water pump? what about tensioners? did they literally just change the belt? did they use the right tools? Too many ?'s for me to rest easy so I said fuck it lets do it all.





    Valley Pan looks good eh







    WHY IS MY OIL PAN FURRY



    Oh thats why ( already started de-furring)



    hectic



    crank gear and front main seal housing off


    Service manual instructions for oil cooler removal are as follows.
    Step 1- remove engine.
    Step 2- remove 4 bolts securing the oil cooler.

    ... Challenge accepted


    Success (also pictured: Alternator for rebuild and oil pan for rust repair. )
    Tip. 12pt. 15mm sockets hammered on, remove the 8mm allen bolts once you strip them.



    Before and after.





    New Voltage Regulator for the alternator.



    Old plastic water pump vs new metal water pump.



    New OE T-Stat



    New pads on Both sides of the tensioner and front and rear cam seals / caps / tensioner gasket and half moon.



    Painted valve covers, intake manifold & Restored hardware



    Little things matter too.



    Starting to come back together. Also cleaned and lubricated the I/M Flaps while manifold was off and ran new silicone vacuum line.



    Belted up



    More pulleys and brackets and mounts covers and stuff




    And all buttoned up, got some gold heat wrap for the intake and to replace some broken heat shields.
    Probably not to everyone's taste but meh. I think its neat.



    Has to be one of the few 4.2s in the world that dont leak oil. haha. Although I didn't pull the motor so I didn't do the rear main. It will probably leak from there... But its allowed to.
    Till scrap this damn transmission. I have access to a S8 rear diff and I have a spare O1E in my garage.... So I'm 1/8th of the way there. Just need to have a custom driveshaft made, figure out clutch setup, Rebuild the O1E, and have some CV Spacers made + Master / Slave / Pedal Assy.
    Last edited by iamshayan; 06-17-2017 at 07:36 PM.
    Instagram:iamshayan
    B6 @ 320awhp SOLD
    Bagged D2 SOLD
    B8S4 SOLD
    Photobucket ruined all my posts.

  2. #2
    Veteran Member Four Rings iamshayan's Avatar
    Join Date
    Jan 13 2010
    AZ Member #
    53349
    Location
    Toronto Canada

    So I bought some stuff.



    • S8 Mirror Caps / Filler Plate.
    • C5 A6 Airlift Front Bags.
    • Bilstien rears.
    • SS5 Universal Rear Bags.
    • Custom brackets.
    • Air Zenith OB2 Compressors x2
    • Airlift V2.


    Doing some mock up



    Managed to find some carpet that matched OEM pretty well.



    Sweglock fittings. to PTC under the false floor.


    Went with a 3/8th copper nickel hardline as it didnt kink like copper when I used the bender. It almost looks gold when polished. (Left)


    I tried polishing the tank myself.


    It came out not bad, but it wasn't where I wanted it to be


    So I had it done professionally.

    Fitted my hardlines and pressure tested the system. Chased down a couple leaks and then left it over night.


    Success



    With that all together I decided to order more parts.

    • 2009 S8 Calipers.
    • Pads & 365mm rotors.
    • upper control arms.
    • lower control arms.
    • sway bar links.
    • cast aluminum spray paint
    • POR15.




    I think they fit quite nicely in these wheels. (20x10 Avante Garde m510)



    Fronts in.



    Rears in. (need to do something about those brakes)


    Fighting with those rear Toe Arms. FFS.


    Test fit those Avant Garde wheels.


    Waiting pho u


    I guess they're okay for now.


    Decided to do a full clay bar and quick polish and wax.


    and it rained right after.
    Last edited by iamshayan; 06-17-2017 at 07:39 PM.
    Instagram:iamshayan
    B6 @ 320awhp SOLD
    Bagged D2 SOLD
    B8S4 SOLD
    Photobucket ruined all my posts.

  3. #3
    Veteran Member Four Rings iamshayan's Avatar
    Join Date
    Jan 13 2010
    AZ Member #
    53349
    Location
    Toronto Canada

    pictures @ the -F Shack.



    Instagram:iamshayan
    B6 @ 320awhp SOLD
    Bagged D2 SOLD
    B8S4 SOLD
    Photobucket ruined all my posts.

  4. #4
    Active Member Two Rings RingLeader02's Avatar
    Join Date
    Sep 21 2016
    AZ Member #
    381491
    My Garage
    87 fc rx7, 99 dsm gsx, 91 subi impreza, 81 maxim 650
    Location
    Lancaster, PA

    Dope as hell. Love when I see stuff like this

    Sent from my 0PM92 using Audizine mobile app
    Insta: killcharmeloni

  5. #5
    Senior Member Two Rings DenverAudiInnie's Avatar
    Join Date
    Aug 20 2016
    AZ Member #
    378898
    Location
    Denver, CO

    Wow, man. Wow. Great work.

    Sent from my SM-N920T using Audizine mobile app
    2005.5 Audi B7 A4 Quattro Prestige in Dolphin Grey & RS5 Rims

  6. #6
    Veteran Member Four Rings Street Nasty's Avatar
    Join Date
    Jan 20 2009
    AZ Member #
    37672
    My Garage
    B5 S4 Avant
    Location
    NYC

    Looks sick. These cars are tanks once taken care of. They aged extremely well. Reminds me of a B5 limo.

    Sent from my LG-LS993 using Audizine mobile app

  7. #7
    Senior Member Two Rings Seattle996's Avatar
    Join Date
    Apr 07 2009
    AZ Member #
    40874
    Location
    Seattle

    Lol... Great thread and well done!! Way to go my man..

    Sent from my SM-G950U using Audizine mobile app
    B9 SQ5... goodies incoming...
    F10 M5 6spd - Real Drivers Use 3 Pedels - BPM Tune - SOUL Exhaust - 21" AG M590 on MPS4S Tires
    FZJ80 Land Cruiser

  8. #8
    Established Member Two Rings Rubinator's Avatar
    Join Date
    Apr 30 2017
    AZ Member #
    398684
    My Garage
    12 Skateboards, 4 Snowboards, 4 Bicycles, 2019 Ford Raptor
    Location
    NW Portland, Oregon USA

    Hunter Thompson said "anything worth doing, is worth doing well." Voila. F'ing gorgeous. How's the cabin holding up? This looks like the 4.2 that SHOULD have been in Ronin, otherwise a flawless Audi fan film.

    Sent from my ONEPLUS A3000 using Audizine mobile app

  9. #9
    Veteran Member Four Rings BASARAB's Avatar
    Join Date
    Mar 01 2010
    AZ Member #
    55352
    Location
    Farmington Hills,Mi

    How much did everything cost you in the end including the car? Brakes, few control arms and couple of leaking seals just cost me about $4k on my D3 lol Nice work

  10. #10
    Veteran Member Four Rings iamshayan's Avatar
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    Jan 13 2010
    AZ Member #
    53349
    Location
    Toronto Canada

    Quote Originally Posted by RingLeader02 View Post
    Dope as hell. Love when I see stuff like this

    Sent from my 0PM92 using Audizine mobile app
    Thanks!

    Quote Originally Posted by Street Nasty View Post
    Looks sick. These cars are tanks once taken care of. They aged extremely well. Reminds me of a B5 limo.

    Sent from my LG-LS993 using Audizine mobile app
    Thanks! Agreed, thats well put, I might have to use that.

    Quote Originally Posted by Seattle996 View Post
    Lol... Great thread and well done!! Way to go my man..

    Sent from my SM-G950U using Audizine mobile app
    lol Thanks!

    Quote Originally Posted by Rubinator View Post
    Hunter Thompson said "anything worth doing, is worth doing well." Voila. F'ing gorgeous. How's the cabin holding up? This looks like the 4.2 that SHOULD have been in Ronin, otherwise a flawless Audi fan film.

    Sent from my ONEPLUS A3000 using Audizine mobile app
    Buy the ticket, take the ride.

    Thanks sir, Cabins looks unused, I got this neat RNS-E knock off thats android based. Has backup camera, spotify, gps, dashcam that records to the HDD in the unit and all sorts of other features ill probably never use... Will post pictures eventually. I fixed all the power headrests, they worked for like 2 weeks and then fucked off again, also need to repaint the door grabs. I have a to do list. haha. Looking for some S8 Chairs and thinking about upholstering the headliner - was about to go pickup a complete s8 headliner when I realized..... longer doors = longer roofs..... glad I caught that before hand though. Also looking at steering wheel options. Not sure whats behind the wheel though in terms of clockspring etc. Will have to do some more research.

    I just watched ronin the other day because people kept telling me about it. Literally watched just for the S8 though.

    Quote Originally Posted by BASARAB View Post
    How much did everything cost you in the end including the car? Brakes, few control arms and couple of leaking seals just cost me about $4k on my D3 lol Nice work
    Dont like to discuss financials publicly, kind of like asking how much someones house costs, sent you a PM.
    Instagram:iamshayan
    B6 @ 320awhp SOLD
    Bagged D2 SOLD
    B8S4 SOLD
    Photobucket ruined all my posts.

  11. #11
    Veteran Member Four Rings Street Nasty's Avatar
    Join Date
    Jan 20 2009
    AZ Member #
    37672
    My Garage
    B5 S4 Avant
    Location
    NYC

    You can upgrade to s8/s6/rs6 3 spoke steering wheel. You will need the multifunction clockspring to get the tiptronic buttons to work and I think wiring. Check out audipages.com for a bunch of a8/s8 d2 info. I miss my a8 but it got totalled.

    Sent from my LG-LS993 using Audizine mobile app

  12. #12
    Veteran Member Four Rings Audi 4 Life's Avatar
    Join Date
    Jan 16 2011
    AZ Member #
    69575
    My Garage
    06 D3 A8 Black/peanut with alcantara
    Location
    Earth

    so sick I want it

    Sent from my SM-G935T using Audizine mobile app
    RIP - JHM B6 3.0 6MTQ USP Denim Blue/Black w/ Nappa Silver
    Current- B8 A4 2.0t S-Line Stasis Challenge Extreme Edition, Alcantara Headliner, ALA/ACC and 3g+ swap
    D3 A8 4.2 Black/Peanut (Daily)

  13. #13
    Established Member Two Rings Steff86's Avatar
    Join Date
    Apr 18 2015
    AZ Member #
    328028
    Location
    Brooklyn New York

    Much respect for all the work you put in the car came out amazing


    Sent from my iPhone using Audizine

  14. #14
    Veteran Member Three Rings
    Join Date
    Dec 15 2011
    AZ Member #
    85314
    Location
    Edmonton Alberta

    Looks amazing Shayan!
    -Richard-
    2009 Rabbit. 1961 VW Beetle Canadian Std. 2012 Ram 1500.
    Darsh Import/Dubsport Inc... My very own VW/Audi parts and service shop
    Certified VW/Audi Tech 20 years +

  15. #15
    Established Member Two Rings seank13's Avatar
    Join Date
    May 31 2017
    AZ Member #
    400361
    Location
    Olympia, WA

    Bad Ass, sir. Bad Ass.

  16. #16
    Veteran Member Four Rings dufferdude's Avatar
    Join Date
    Oct 12 2008
    AZ Member #
    34114
    Location
    NW Washington

    Quote Originally Posted by iamshayan View Post

    Calender worthy pic there. Very nice.

  17. #17
    Active Member Two Rings
    Join Date
    Dec 22 2011
    AZ Member #
    85605
    Location
    s

    Very nice attention to detail.

    You should post over on the quattroworld D2 forum...it's very active and tons of info on these.

    http://forums.quattroworld.com/a8/

  18. #18
    Active Member Two Rings
    Join Date
    Dec 22 2011
    AZ Member #
    85605
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    s

    Also, you need S8 seats now.

    Untitled by britt edward, on Flickr

  19. #19
    Veteran Member Four Rings iamshayan's Avatar
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    Jan 13 2010
    AZ Member #
    53349
    Location
    Toronto Canada

    Quote Originally Posted by Street Nasty View Post
    You can upgrade to s8/s6/rs6 3 spoke steering wheel. You will need the multifunction clockspring to get the tiptronic buttons to work and I think wiring. Check out audipages.com for a bunch of a8/s8 d2 info. I miss my a8 but it got totalled.

    Sent from my LG-LS993 using Audizine mobile app
    Sorry to hear about your 8. I like my wheel because it's heated. Not sure I'll drive the car in the winter anymore though. Not interested in a 3spoke upgrade if its still this generation. Maybe D3 woodgrain 3spoke to match the trim. Not sure yet. As I said, still need to look into this. Probably run into a discrepancy with dual / single stage airbags.

    Quote Originally Posted by Audi 4 Life View Post
    so sick I want it

    Sent from my SM-G935T using Audizine mobile app
    everythings for sale for the right price. if you really want it make an offer!

    Quote Originally Posted by Steff86 View Post
    Much respect for all the work you put in the car came out amazing
    Sent from my iPhone using Audizine
    Thank you sir.
    Quote Originally Posted by Dubsport Inc View Post
    Looks amazing Shayan!
    Thanks sir, hope all is well on your end!
    Quote Originally Posted by seank13 View Post
    Bad Ass, sir. Bad Ass.
    Thx
    Quote Originally Posted by dufferdude View Post
    Calender worthy pic there. Very nice.
    ha, yeah right, I've tried since 2011 to get into that damn calendar, you need to sacrifice 3 unicorns and fill your gas tank with their blood, then you need to hire a professional photographer and make sure you get a photo when the two moons of earth are one with space and time - either that or buy a stock B8 when they first came out.... also your picture wont be counted unless it was taken on the 29th of February.

    sorry you may have touched on a soft spot there.

    Quote Originally Posted by icrashcars View Post
    Very nice attention to detail.

    You should post over on the quattroworld D2 forum...it's very active and tons of info on these.

    http://forums.quattroworld.com/a8/
    Am familiar, read a LOT on there. Dont appreciate the layout and find it hard to navigate/ follow up. Certainly some knowledgeable folk there though. Maybe I'll giver the 'ol cross post.

    Quote Originally Posted by icrashcars View Post
    Also, you need S8 seats now.

    Untitled by britt edward, on Flickr
    Yeah those are neat. I like those ones or the red s8 chairs- they're like a nice dark red, not like the new generation of pink red.
    These will make or break the interior depending on condition though. If you come across any I will gladly pay you a finders fee.

    .

    TBH I almost bought a D2 S8 with those seats. I was on the fence about swapping everything into my A8. or swapping everything from my A8 to the S8. Decided against as it had nearly a hundred thousand miles more than my A8.
    Instagram:iamshayan
    B6 @ 320awhp SOLD
    Bagged D2 SOLD
    B8S4 SOLD
    Photobucket ruined all my posts.

  20. #20
    Veteran Member Four Rings dufferdude's Avatar
    Join Date
    Oct 12 2008
    AZ Member #
    34114
    Location
    NW Washington

    Quote Originally Posted by iamshayan View Post

    ha, yeah right, I've tried since 2011 to get into that damn calendar, you need to sacrifice 3 unicorns and fill your gas tank with their blood, then you need to hire a professional photographer and make sure you get a photo when the two moons of earth are one with space and time - either that or buy a stock B8 when they first came out.... also your picture wont be counted unless it was taken on the 29th of February.

    sorry you may have touched on a soft spot there.
    I think a lot us feel the same way.
    If you don't have a watermark on your picture or your best audi bud isn't a mod on here then you don't stand chance in hell of getting your car in the calender?
    In the end all that matters is you know she's a sweet ride.

    Imho

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