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  1. #1
    Veteran Member Three Rings stingray84's Avatar
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    AP Racing RadiCal BBK Review

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    --Posting to S4 forum instead of S5 since there seem to be more track drivers here that might benefit from this review--

    As one of the first Audi application with the new AP Racing RadiCal BBK system, I've been running with them for about four months now. I had used them on the street as daily drive as well as two track events so I felt that there's sufficient usage that I can really say something about the system.

    I purchased the set from sonic tuning. There was quite a lot of delay with my order which caused me to miss one track event. Considering these are the first sets, it's understandable. At least they have good pricing. Then Stillens who actually distributes these BBKs stepped in and helped me through the process. Jim Hodgman from Stillen has gone back and forth with me on some technical issues. Great guy and great service from Stillen!

    Ok. Here's the review part:

    Visual:
    These calipers are simplify massive! Very good looking, much better looking than the old 6-pot AP BBK setup. I've got quite a lot of compliments at the track for its looks. One thing I'm not very happy with is the paint. I got the caliper in red. First of all, it's really easy to scratch. The caliper actually came in scratched already. During the shipping, there's a lot of rubbing against the shipping foam which caused the surface to be scratched. And it is extremely easy to chip compared to the paint on the black OEM caliper made of recycled boat anchor. I've already chipped a couple of spots during my installation. Be extra careful when taking wheel off. Nothing too major but I hope AP can really improve on the paint quality.



    paint scratch after shipping


    Installation:
    This took me quite a lot of back and forth to get it installed. I did the whole installation myself.

    First they shipped me two identical calipers for the driver side. I didn't realize until I put one of them on. Then had to take it off and wait for the correct caliper to come in. Again Stillen was really responsive throughout the process. After completing the installation finally, I took it out for a drive. There's severe vibration braking at highway speed. It vibrates so much that braking above 70mph feels unsafe to me. I took the wheel off to inspect and found out that the caliper mouth is not centered around the rotor, causing one side of pad to drag against the rotor. As a result, wheel is not sitting flat. I got on the phone with Stillens again. Jim double checked their CAD and insisted that their mounting bracket is designed correctly.


    As a workaround, he proposed to ship me some shims of different size to space out the caliper from the wheel hub to make up the offset. With the shim installed, you can see that it's much more centered:


    Vibration gone. Finally, after so many dramas, I can drive. Anyone else running this kit on your B8/B8.5, please let me know if you have similar problem. One thing I wish they had done is to include a set screw hole in the rotor. Would have been much easier to install with a set screw.


    Performance:
    Ok, we buy these kits mainly for their performance not looks. Here's my setup:

    Front rotor: 370mm x 36mm cross-drilled and slotted two-piece. Rotor weights slightly heavier than OEM. If you are looking to save some unsprung mass, may want to try something else.
    Rear rotor: Stillen cross-drilled rotor to match the look (OEM drop-in replacement)
    Pad: Ferrodo DS2500 front and rear. This is the pad of choice that came with the kit. It is a semi track/street pad. No noise but quite dusty. Brake dust shows an reddish hue in direct sunlight. Will need consistent cleaning. They takes a few brake applications to warm up until they really start to work, which was annoying at the beginning but then I got used to it.
    Fluid: Torque RT700. Much more expensive than the common Motul RBF600 but well worth the price. I've been to two track events with them. Pedal remained firm and no need for bleeding. I say put your brake bleed money onto the right fluid.
    SS brake lines front and rear

    I had little issue daily driving with this setup. Nor are there much benefits other than the all-mighty look of the BBK.

    First track event with this BBK at Laguna Seca, there has been some issues. It's not very consistent. It takes the abuse very well some times but other times, ABS kicks in really early under hard braking then there's little stopping power. Or it just simplify just feel weak. I also had a couple of experienced drivers testing it on the parking lot off the track. They all complained about the annoying warm up phase and more importantly, how weak the stopping power is after some abuse. It doesn't feel like fade. We all concluded that it's most likely a pad problem and I was about to swap some other track pads.

    However after the track event, the system worked much better so I decided to give these pad another try. Initial bite is much harder and the inconsistency is gone. Pedal remains firm. Braking is very linear. Super easy to modulate. I think the poor experience I had from the first track event might have been insufficient bedding. Obviously, after driving on the track for two days, it is well bedded. Second track event at Thunderhill, a very fast and hard braking track. The BBK performs to the expectation. Stopping power might be a little bit more than stock brake, Harry's lap timer recorded -0.8g compared to -0.7g with stock brake at the same turn but it's probably within measurement tolerance. Fade is totally non-existent throughout the entire weekend. It just works and you don't have to worry about it! It's amazing how hot it is fresh after the track but it does take all the abuse with no complain. I remember my stock brake fades after 3-4 laps every single session. Rotor is still in perfectly healthy shape after 4 track days. No weird pad deposit or crack.

    Overall, very happy with the kit for both the look and its performance on the track despite of all the dramas I had being an early adopter.



    (the "deposit" on the rotor surface is from washing)
    Last edited by stingray84; 05-26-2014 at 11:49 PM.
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  2. #2
    Registered User Four Rings Need4Speed's Avatar
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    Looks great.

    The AP Radical BBK is a great system and the price is killer as well

  3. #3
    Veteran Member Four Rings RWD2quattro's Avatar
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    Nice review, glad you worked out the bugs.
    For track events, use Ferodo DS3000 Race pads have very high coefficient of friction of about 0.62 and a flat torque output. Make sure to bed in properly.
    Are you using stock pads for the rear? If you are, swap them for DS2500 and that will help.

    When and where is the next track event?
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  4. #4
    Veteran Member Three Rings stingray84's Avatar
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    Thanks! I'm using DS2500 for the rear as well and will probably keep them for the rear. I was thinking about running Pagid yellow RS19/29 for the front. I may go to AudiFest in Oct. Undecided yet.
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  5. #5
    Veteran Member Four Rings Leor604's Avatar
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    Frankly, that's not an impressive review. Wrong caliper, poor paint quality (not powder coated?), shimming required to center the rotor and eliminate vibration, and some inconsistent performance don't really instill a sense of confidence. If it were my money, I'd be sending the kit back or asking for a BIG discount for being a beta tester.

    Are they going to get you the proper mounting brackets or are you stuck with shims??? Hope it works out to your full satisfaction.

  6. #6
    Veteran Member Four Rings jran76's Avatar
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    I just got my kit on Friday, and it came with shims. I'm not very happy about it, but I need to look into exactly what that will mean and what their long term plan is before I install them.
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  7. #7
    Veteran Member Three Rings stingray84's Avatar
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    Looks like they adopted my learnings into including shim in the products. Did they specifically ask you to put the shim on in the installation guide?


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  8. #8
    Veteran Member Three Rings stingray84's Avatar
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    Quote Originally Posted by Leor604 View Post
    Frankly, that's not an impressive review. Wrong caliper, poor paint quality (not powder coated?), shimming required to center the rotor and eliminate vibration, and some inconsistent performance don't really instill a sense of confidence. If it were my money, I'd be sending the kit back or asking for a BIG discount for being a beta tester.

    Are they going to get you the proper mounting brackets or are you stuck with shims??? Hope it works out to your full satisfaction.
    Not impressive given all the problems I encountered. That's why post this review so folks would know what's the catch.

    However, with regards to performance alone, I'm quite happy. I do plan on talking to Jim again in the future about making a correct mounting bracket.


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  9. #9
    Veteran Member Four Rings mattchat's Avatar
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    I think even little things like not having a set screw would tick me off.....its the little things, you know.
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  10. #10
    Veteran Member Four Rings PsYkHoTiK's Avatar
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    Cross drilled = bad for track use.
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  11. #11
    Active Member Four Rings SwankPeRFection's Avatar
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    Quote Originally Posted by PsYkHoTiK View Post
    Cross drilled = bad for track use.
    What's stock on your RS5?

  12. #12
    Veteran Member Three Rings vwong's Avatar
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    Quote Originally Posted by stingray84 View Post
    Jim double checked their CAD and insisted that their mounting bracket is designed correctly.
    Quote Originally Posted by stingray84 View Post
    As a workaround, he proposed to ship me some shims of different size to space out the caliper from the wheel hub to make up the offset. With the shim installed, you can see that it's much more centered:
    The kit is looking good, but this is bothering me. The mounting bracket maybe correct in CAD, but YOUR bracket maybe out of tolerance. I would demand to have a new one sent to you.
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  13. #13
    Veteran Member Four Rings jran76's Avatar
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    Quote Originally Posted by stingray84 View Post
    Looks like they adopted my learnings into including shim in the products. Did they specifically ask you to put the shim on in the installation guide?


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    There is a note on the installation drawing that says you "may" need to add a shim between the brackets on some applications. It basically leaves it up to you determine if it the caliper is centered on the rotor.
    Last edited by jran76; 05-27-2014 at 10:03 AM.
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  14. #14
    Veteran Member Three Rings vwong's Avatar
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    ^^^
    That's a bad design then. You should not need shims for this. Shim is a band-aid to imperfection.
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  15. #15
    Veteran Member Four Rings jran76's Avatar
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    Quote Originally Posted by vwong View Post
    ^^^
    That's a bad design then. You should not need shims for this. Shim is a band-aid to imperfection.
    No doubt.... From a rigidity standpoint, you go from two solid pieces of metal mating up to each other to having a flimsy washer/shim between them (note that the shim goes between the stock caliper mount and new caliper adapter bracket). That 1-2mm shim is a weak point, and will allow more flex and movement.

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  16. #16
    Senior Member Three Rings mact3333's Avatar
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    crossing AP Radical off of list.

  17. #17
    Veteran Member Four Rings aka5's Avatar
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    stoptech FTW


    *we cool doug we cool

  18. #18
    Veteran Member Four Rings jran76's Avatar
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    Quote Originally Posted by mact3333 View Post
    crossing AP Radical off of list.
    I wouldn't do that just yet. This kit costs close to the same as a Stoptech kit, and completely blows it out of the water. The caliper and rotor (material/design) are far superior. I've had two Stoptech kits in the past, and they don't come close to comparing (I have one on the B5 S4 now). If Stillen can fix the bracket issue, it's a winner for the price. The caliper and rotor are top notch. I'll reserve judgement until the caliper bracket/shim issues are worked out.
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  19. #19
    Veteran Member Four Rings QUA77RO's Avatar
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    Quote Originally Posted by vwong View Post
    ^^^
    That's a bad design then. You should not need shims for this. Shim is a band-aid to imperfection.
    +1 Agreed

    I've never needed shims to "fix" a poorly designed/machined bracket on BBK's by Brembo or Alcon (STaSIS or SPM)

    I'd demand a properly machined bracket.
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  20. #20
    Veteran Member Four Rings PsYkHoTiK's Avatar
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    Quote Originally Posted by SwankPeRFection View Post
    What's stock on your RS5?
    I had no choice in that (which is actually getting replaced soon with a slotted 380mm setup). The hairline cracks from track use are already congregating around the holes on the rotor.

    Those who are buying a bbk however, do have a choice...

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  21. #21
    Active Member Four Rings SwankPeRFection's Avatar
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    Stillen should stick to their Nissan market and live with that. lol They sucked even when they did anything for Honda/Acura back in the day. Nobody had their crap. lol

  22. #22
    Active Member Four Rings SwankPeRFection's Avatar
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    Quote Originally Posted by PsYkHoTiK View Post
    I had no choice in that (which is actually getting replaced soon with a slotted 380mm setup). The hairline cracks from track use are already congregating around the holes on the rotor.

    Those who are buying a bbk however, do have a choice...

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    Let me know what you chose to go with and if it's any better. If they are cheaper than the stock rotors I'll add them to my list when I purchase my kit. I'm waiting on the stock brakes to go before I buy the RS5 BBK, but so far I haven't found a cheaper rotor alternative. I thought ECS was going to have that market covered with their two-piece units, but they fail in the price area. The OEM RS5 rotors end up being cheaper either way and with the limited to almost no track time I see, who cares. I just don't have the time for it anymore... once or twice a year isn't going to kill the OEM ones too much.

  23. #23
    Veteran Member Four Rings Leor604's Avatar
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    Quote Originally Posted by jran76 View Post
    I wouldn't do that just yet. This kit costs close to the same as a Stoptech kit, and completely blows it out of the water. The caliper and rotor (material/design) are far superior. I've had two Stoptech kits in the past, and they don't come close to comparing (I have one on the B5 S4 now). If Stillen can fix the bracket issue, it's a winner for the price. The caliper and rotor are top notch. I'll reserve judgement until the caliper bracket/shim issues are worked out.
    Care to elaborate?

  24. #24
    Veteran Member Three Rings stingray84's Avatar
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    Quote Originally Posted by jran76 View Post
    I wouldn't do that just yet. This kit costs close to the same as a Stoptech kit, and completely blows it out of the water. The caliper and rotor (material/design) are far superior. I've had two Stoptech kits in the past, and they don't come close to comparing (I have one on the B5 S4 now). If Stillen can fix the bracket issue, it's a winner for the price. The caliper and rotor are top notch. I'll reserve judgement until the caliper bracket/shim issues are worked out.
    Agreed. I think AP did a great job designing this kit. It's the vehicle specific design by Stillen that is not up to the bar. Let me know when you have yours installed and whether you need the shim or not. More people with the same problem the more likely to get Stillen to make the right bracket.


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  25. #25
    Veteran Member Three Rings stingray84's Avatar
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    Quote Originally Posted by SwankPeRFection View Post
    Let me know what you chose to go with and if it's any better. If they are cheaper than the stock rotors I'll add them to my list when I purchase my kit. I'm waiting on the stock brakes to go before I buy the RS5 BBK, but so far I haven't found a cheaper rotor alternative. I thought ECS was going to have that market covered with their two-piece units, but they fail in the price area. The OEM RS5 rotors end up being cheaper either way and with the limited to almost no track time I see, who cares. I just don't have the time for it anymore... once or twice a year isn't going to kill the OEM ones too much.
    RS5 uses the old 8-pot Brembo setup. Performance is not on par with the current 6-pot Brembo GT-R BBK. Unless you are going for the OEM look, I would try something else.


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  26. #26
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    Quote Originally Posted by stingray84 View Post
    Agreed. I think AP did a great job designing this kit. It's the vehicle specific design by Stillen that is not up to the bar. Let me know when you have yours installed and whether you need the shim or not. More people with the same problem the more likely to get Stillen to make the right bracket.
    "designing" a BBK is something for show. Engineering a kit is more important and requires running the platform in question repeatedly in controlled conditions. This kit from Stillen seems to have been thrown together from a mix of parts and not engineered specifically for your car. The fact that their drawings even show that "shims" (aka washers in this case) may be necessary demonstrates the lack of precision in their bracket. If the factory caliper sometimes needed "shims" when mounted in order to be properly located, there might be a valid argument that the Audi tolerances are not very precise. I've never heard anything like that... Just sounds cheaply put together imo. Cross drilled rotors might be fine for the street but will quickly develop cracks under the strain of thermal cycles on/off track.

    I'm not saying that the calipers themselves are not good. I have no experience with the Radikal line but their older AP calipers are a well known and tested entity. Regardless, the calipers are just one part of a system that needs to work together as a whole.
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  27. #27
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    Glad the new pads are working out for you.

    This is a great looking kit. I don't think you can go wrong with it or with the older AP Racing kit from Stillen that I've been running (and will continue to run).

  28. #28
    Veteran Member Three Rings stingray84's Avatar
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    They are the old DS2500 pad. I may consider swapping for Pagid like you recommended.


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  29. #29
    Veteran Member Four Rings jran76's Avatar
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    Quote Originally Posted by Leor604 View Post
    Care to elaborate?
    Sure. There are not a lot of things that you can do different on a street BBK, but some of the differences are listed below (not totally knocking Stoptech as I have been reasonably happy with the two BBK I have had). I know there are some things posted here that don't sound so great about the AP kit, but I feel pretty good about them working the problems out. Stoptech has had several issues reported on the B8 S4 forum alone... ABS lockup and rotor noise being the most common.

    Caliper:
    The AP Racing caliper has a larger pad area (108.9cm2 for AP, around 80-90 cm2 for the ST-60-- Stoptech doesn't publish their exact specs, but it is 152mmX51.5mm where the AP is 175.5mmX73.5mm). The AP also has two fewer bridge bolts that are always a problem area on Stoptech calipers. The AP caliper has material removed in areas it is not needed (Stoptech only does this on their "Trophy" kits). Both are forged two-piece calipers....

    Rotor:
    AP has proven to make some of the best rotors in the world, and their metallurgy is second to none. J-Hooks, and AP rotors in general, are better rotors (very subjective I know, but search NAGTROC forum, or ask anyone who really cares about rotors if you need proof). Stoptech Aerorotors will not last as long as AP Racing rotors (I've replaced mine with DBA rotor rings which have last longer and are cheaper). Stoptech rotor hardware is known to be noisy, and is not a floating design. They use a tapered washed to separate the rotor hat from the ring. The AP is a partially floating design, but also uses anti-rattle hardware. See pics below as evidence. Obviously with the Stoptech you can get a slightly larger rotor at 380mm vs. the 370mm offered on the AP kit.

    The AP kit also comes with Goodridge brake lines and Ferodo DS2500 pads which I think are superior to what Stoptech supplies with their kits.

    Stoptech Hardware (from my personal collection-- about to replace the hardware on my rotors):

    Stillen/AP Hardware:
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  30. #30
    Account Terminated Four Rings
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    I thought that the rotors were provided by Stillen and the caliper was AP only, but I heard that on the forum rather than from a vendor/installer (so it is rumor). In any case I have put 20 track days on those rotors over the last two years and 15,000 street miles on race pads, and they still have some life left in them. I will replace them prematurely just to be safe, but I could probably get another 1/2 season out of them.

  31. #31
    Veteran Member Four Rings jran76's Avatar
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    Quote Originally Posted by westwest888 View Post
    I thought that the rotors were provided by Stillen and the caliper was AP only, but I heard that on the forum rather than from a vendor/installer (so it is rumor). In any case I have put 20 track days on those rotors over the last two years and 15,000 street miles on race pads, and they still have some life left in them. I will replace them prematurely just to be safe, but I could probably get another 1/2 season out of them.
    I can't speak to the kit you have, but the rotors are made by AP on my kit.

    http://apradical.stillen.com/brake-t...ce-brake-discs
    2018 S4 : Daytona Gray : Black Nappa : Carbon Atlas : S Sport : Black Optics : 034 Springs/Rear Sway Bar/Inserts : 19x9.5" BBS CH-R Wheels : EPL tune : Wagner Intercooler
    2002 S4 : Black : Black Leather : 6-Speed : Stage 2+ ...
    2022 Q7 : Mythios Black

  32. #32
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    http://www.stillen.com/product/brake...00r-21072.html

    But don't take the free pads - they are only there to make the kit have a lower price. Buy some proper pads @ $350 per axle.

  33. #33
    Veteran Member Four Rings audistealth's Avatar
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    2012 Audi S4, 2017 Explorer Sport
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    Quote Originally Posted by SwankPeRFection View Post
    Let me know what you chose to go with and if it's any better. If they are cheaper than the stock rotors I'll add them to my list when I purchase my kit. I'm waiting on the stock brakes to go before I buy the RS5 BBK, but so far I haven't found a cheaper rotor alternative. I thought ECS was going to have that market covered with their two-piece units, but they fail in the price area. The OEM RS5 rotors end up being cheaper either way and with the limited to almost no track time I see, who cares. I just don't have the time for it anymore... once or twice a year isn't going to kill the OEM ones too much.
    Isn't ECS $500 for the two piece fronts, with a discount on replacements? Where did you want them priced for S4 drop-in sized rotors? Isn't the RS5 conversion kit way more???

  34. #34
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    I had the shim issue also. I overcame it by just putting 5 laps on the car to wear the pad down. It did not make for a fun drive to the track with the steering wheel vibrating. I just consider it part of the bedding process. Maybe I will try the shim this go around.

  35. #35
    Active Member Four Rings SwankPeRFection's Avatar
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    Quote Originally Posted by audistealth View Post
    Isn't ECS $500 for the two piece fronts, with a discount on replacements? Where did you want them priced for S4 drop-in sized rotors? Isn't the RS5 conversion kit way more???
    No, they're not. They're $800 with like $75 off for replacements. I can get OEMs for less than $600 a pair. Remember, we're not talking S4 rotors here, but RS5 ones.

  36. #36
    Veteran Member Four Rings AKPS4's Avatar
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    1992 z28 383 LT1/T56 - 425 RWHP. D1SC @12lbs coming
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    When inquiring about the sale through Sonic about this brake kit i thought AP had resolved the issue about the spacers/washers. For those of you who received kits with the spacers, when did you order your kits?

    For those who recently received your kits, did you still receive the spacers?
    2012 S4 Monsoon Grey 6MT, Prestige, Titanium, Sport Diff., B&O, carbon fiber inlays, DIY intercooler screen, VAG-COM mods, APR Stage 2+, AWE w/ non-res DP's and cold front, Strat Intake, EuroCode F/R Sways, end links, Alu Kruez, Apikol RDM, and STS, V1 wired to SAVVY, Front end Clear Bra Cover, RS4 Grill, 19" Titaniums w/ Nitto Motivo's, 19x9.5 F14's w/ Mich. PSS, PSS10 coils

  37. #37
    Veteran Member Three Rings stingray84's Avatar
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    Quote Originally Posted by westwest888 View Post
    I thought that the rotors were provided by Stillen and the caliper was AP only, but I heard that on the forum rather than from a vendor/installer (so it is rumor). In any case I have put 20 track days on those rotors over the last two years and 15,000 street miles on race pads, and they still have some life left in them. I will replace them prematurely just to be safe, but I could probably get another 1/2 season out of them.
    Aluminum rotor hat (vehicle specific) is by Stillen but the steel rotor is from AP. As you can see, anything application specific (mounting bracket, rotor hat) is from Stillen. AP makes the generic kit parts.


    Sent from my iPhone using Tapatalk
    2016 Carrera White Porsche GT4
    2013 Estoril Blue S5 DSG Sports Diff (SOLD)
    2011 Ibis White A5 (SOLD)

  38. #38
    Veteran Member Four Rings jran76's Avatar
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    2002 Audi S4
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    Quote Originally Posted by stingray84 View Post
    Aluminum rotor hat (vehicle specific) is by Stillen but the steel rotor is from AP. As you can see, anything application specific (mounting bracket, rotor hat) is from Stillen. AP makes the generic kit parts.


    Sent from my iPhone using Tapatalk
    One small correction. The rotor ring/disk is an iron alloy.
    2018 S4 : Daytona Gray : Black Nappa : Carbon Atlas : S Sport : Black Optics : 034 Springs/Rear Sway Bar/Inserts : 19x9.5" BBS CH-R Wheels : EPL tune : Wagner Intercooler
    2002 S4 : Black : Black Leather : 6-Speed : Stage 2+ ...
    2022 Q7 : Mythios Black

  39. #39
    Veteran Member Four Rings jran76's Avatar
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    Jun 20 2011
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    2002 Audi S4
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    Quote Originally Posted by AKPS4 View Post
    When inquiring about the sale through Sonic about this brake kit i thought AP had resolved the issue about the spacers/washers. For those of you who received kits with the spacers, when did you order your kits?

    For those who recently received your kits, did you still receive the spacers?
    My kit showed up last Friday.
    2018 S4 : Daytona Gray : Black Nappa : Carbon Atlas : S Sport : Black Optics : 034 Springs/Rear Sway Bar/Inserts : 19x9.5" BBS CH-R Wheels : EPL tune : Wagner Intercooler
    2002 S4 : Black : Black Leather : 6-Speed : Stage 2+ ...
    2022 Q7 : Mythios Black

  40. #40
    Veteran Member Three Rings stingray84's Avatar
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    May 04 2011
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    @jran76, what kind of ABS lockup issue have you had with stoptech?


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    2016 Carrera White Porsche GT4
    2013 Estoril Blue S5 DSG Sports Diff (SOLD)
    2011 Ibis White A5 (SOLD)

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