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  1. #1
    Veteran Member Four Rings jursch2211's Avatar
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    DIY Climate Control Faceplate/Button Swap For All B6 Model Years *Pic Intensive*

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    I wanted to put a DIY together for anyone who's interested that's got a peeling or scratched faceplate and/ or buttons on the climate control unit. I've asked in the past if was possible and since no one knew for certain, I went ahead and took apart my climate control unit and found that it is possible to remove each button and swap the faceplate. Before I attempted this I did look into buying a newer climate control unit but due to my car being an '02, there's problems with the rear defroster not working w/o modification. Well after taking it apart I found a way to bypass that issue so I went on eBay and got a 2005 climate control unit that was in good shape. Since our cars are getting older, I figure those who are trying to keep their interiors in good shape might find this useful. This writeup is intended for 2002 A4's which have a different climate control setup compared to the newer B6's. This can still be done for other B6's but it may just be easier to swap the entire unit.


    Cost: Price of newer Climate Control Unit on eBay

    Tools: Needle nose pliers, pocket knife, small torx bit/allen wrench, 50/50 rubbing alcohol/distilled water, microfiber towel, Mr Clean sponge, q-tips

    Time: ~1hr





    Begin by removing the 4 torx screws on the back of the unit. There are two at the bottom and one at each corner near the top.


    Bottom Screws



    Top Screws on each end


    Next use the pocket knife to unhook the clips that hold the front and back together. I found that starting near the top is better. There are 7 clips but once you get about 3 of them the unit begins to come apart.



    Once you get the unit apart, disconnect the ribbon on the circuit board.



    This is what the two halves look like.



    The next step is to remove the circuit board from the faceplate. There are 8 torx screws that need to be removed.



    Before you can separate the circuit board you need to remove the two pins on the heated seat dials that holds the halves together. There is one on each side. Use the needle nose pliers and pull out the pins.





    Now you can remove the circuit board from the faceplate.



    From here you can begin to swap buttons or the entire faceplate if its in good shape. The buttons are two parts and are held into place with a cap on the inside. To remove them, use your pocket knife and gently pry up the cap.



    Here is what it looks like separated.



    The buttons slide out from the front. Here is what is looks like once removed.



    Depending on your situation, you can remove all of the buttons or only the ones you need. I went ahead and removed them all and cleaned up the inside which had a lot of dust buildup. All the buttons follow the same process, remove the caps and slide out. The heated seat dials are a little different. Grab your needle nose pliers and pull on the little circular tab. This will remove the heated seat pin assembly which holds the dial in place. Be careful when you pull it out as there is a little spring with a cap that can come flying out, Don't lose this! Note: When removing the heated seat dial, set the dial so that on the front the 3rd setting is selected. This will allow for the pin assembly to slide out easier. See 1st Pic Below you will see a break in the dial that has what looks to be a date of when it was made. That is what you want to have in the middle before pulling out the pin assembly.











    This is pretty much it for the swap. Depending on how OCD you are you can clean up your unit if its dirty. Mine had a lot of dust so I pulled out the q-tips and when to work on cleaning up the circuit board. This isn't necessary and I don't know if it has an impact with the overall function of the unit. Do this at your own risk, I'm not responsible if you mess up your climate control.

    Before:









    After:












    I then used the Mr Clean sponge to remove spots, fingerprints, etc from the front of the new faceplate. I lightly sprayed the sponge and then brushed the surface. Don't scrub as you can dull the surface or even make it peel more. You are only doing this to remove surface dirt from the unit. Use the microfiber towel to dry the unit. Again don't scrub, lighly pat dry to remove dirt. Here is a pic of how much dirt/dust the unit had.




    To put everything back together, follow the steps in reverse. Make sure you keep track of which is your cars specific parts. This is the way to bypass your cars specific needs...if necessary. Since mines an '02 I'm only using the faceplate of the new unit but still retaining my circuit board and back cover w/ ribbon. If you have a newer car '04 and up (not sure if the '03's are the same as '02's) you might not need to do this. This still can be helpful if you're looking to clean up your unit.

    Happy
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  2. #2
    Veteran Member Three Rings sxman69's Avatar
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  3. #3
    Veteran Member Four Rings jursch2211's Avatar
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    No Prob. Glad to contribute and hope this helps someone on here. Shameless plug but I have an extra unit lying around that I used some of the left over buttons from my swap. If anyone is looking for a cleaned up control unit from a 2004 b6, shoot me a pm. Pics up in the classifieds.
    || APR | BW K04-015 | ER FMIC | OEM S4/RS4/R8 Parts | '10 RNS-E | Hotchkis | Adam's Rotors | Podi | OCarbon | Euro Headlights | Euro Color DIS | Euro MKII TT MFSW | Euro Trunk | BBS | Vogtland Coilovers ||

  4. #4
    Veteran Member Three Rings foley803's Avatar
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    PMd!

  5. #5
    Active Member One Ring Bedhead0325's Avatar
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    Nov 15 2011
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    Will use this post! My ac head unit has nast nail marks on it from when i bought the car
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  6. #6
    Veteran Member Four Rings BASARAB's Avatar
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    Farmington Hills,Mi

    whats the point of swapping buttons? I just swapped the whole faceplate. In my first attempt I tried repainting buttons, it looked like crap lol. Nice DIY btw

  7. #7
    Veteran Member Three Rings foley803's Avatar
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    FYI:
    I've confirmed that the heated seat version of the AirCon unit (more readily available) will work with cars that don't have heated seats. You'll get an error stating that the temperature sensors for the seats are missing, but none of the function is affected. I just plugged and played and coded the unit to my vin and previous coding and adaptation values.

    I love it! The thing that I like most about it is that it actually has a friggin off button! My old one had to be throttled down with the fan "-" button untill it shut off, which was perpetually frustrating. No more bear claw marks for me! Thanks jursch!
    -Rich

    "Because magic, and science, and learning books" -Dan[FN]6262

  8. #8
    Active Member One Ring
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    I did it the cheap way, painted the sides on the buttons first then put the eBay stickers on. It will do ;)

    Thanks for DIY!


  9. #9
    Veteran Member Four Rings manhertm's Avatar
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    Quote Originally Posted by Amstaff View Post
    I did it the cheap way, painted the sides on the buttons first then put the eBay stickers on. It will do ;)

    Thanks for DIY!

    Ooh, I was wondering about those ebay stickers. That looks got to me and probably would last longer than simply replacing the buttons. Good job.!
    ThetaAlphaThetaMember#1
    MY CAR IS ON AN EBAY BUDGET!! DEUTSCH REIS!

  10. #10
    Active Member One Ring
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    Quote Originally Posted by manhertm View Post
    Ooh, I was wondering about those ebay stickers. That looks got to me and probably would last longer than simply replacing the buttons. Good job.!
    Yeah quality felt really good! They wont tear and rip as easy as original painted ones, and almost no difference in "look" comparing color and feeling.
    The only thing that shows they are stickers are the edges (if you look REALLY close) and that the logos are held in place.

  11. #11
    Veteran Member Four Rings ShogunR32's Avatar
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    Nice DIY.
    USP CLUB MEMBER #7
    Previous Audis:Big Turbo 2005 Black Audi A4 USP 6-speed sedan/2008 Blue Audi A4 6 speed sedan/2004 OEM+ Arctic White Audi A4 Avant/2001 Red Audi TT 225Q.
    Current: 2004 BMP Vw R32

  12. #12
    Active Member Four Rings alien_brain's Avatar
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    SE MI

    03s are the same as 02s and 01s... i bought an 04 climate control unit and it had the rear defroster issue but i just swapped the entire faceplate to my 03 circuitry so now my unit looks new and works too lol

  13. #13
    Senior Member Two Rings PTAudi's Avatar
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    Mission Viejo, Ca.

    Thank you so much for the DIY post as my car is a 2002 as well. My scenario is slightly different as I need to face lift (major peeling) + I am wanting the heated seats buttons for the RS4 heated seats I have installed in the car.
    Is this possible? The DIY is for removing the buttons or face plate onto your existing climate control so that your rear defroster works. But can we add the circuitry for the heated seats onto my existing climate control?

  14. #14
    Senior Member Three Rings
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    I bought a newer minty climate control and just swapped the face, it took maybe 45 min and everything works perfect.
    03 Avant 3.slow, H&R sways, custom 2.5" exhaust, RNS-e, Airlift with v2, Rotiform ccv 19x10 square set up, Recaros and S4 paddle shift wheel cause I'm old and my knees hurt :)

  15. #15
    Junior Member Two Rings
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    May 19 2019
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    Uk

    Quote Originally Posted by PTAudi View Post
    Thank you so much for the DIY post as my car is a 2002 as well. My scenario is slightly different as I need to face lift (major peeling) + I am wanting the heated seats buttons for the RS4 heated seats I have installed in the car.
    Is this possible? The DIY is for removing the buttons or face plate onto your existing climate control so that your rear defroster works. But can we add the circuitry for the heated seats onto my existing climate control?



    Also interested to know this , as my unit is 2002 but just fitted heated seats so I either get the rear
    Window problem using newer unit or can I put a
    Heated seat face plate on and use
    My old back box unit? Or the heated seat wiring housed in the back ??

    Only other option is to find 2002 b6 climate unit with heated seat buttons ??

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