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  1. #1
    Veteran Member Four Rings fly300kts's Avatar
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    Bumper Removal - The DIY

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    Hi B7 Guys,

    Because some of you are sometime looking for a DIY (there is one on the FAQ but a lot of pictures are missing) and since I had a car today undergoing LED surgery, I decided to take some pictures and make my own in order to share.
    To start, I did a breakdown with the different tools setup and I will refer these setups during the DIY. The tools I am describing here below here are for reference and in some case, alternate tooling can be used.

    Time = 15mn
    Difficulty = 3

    The Tools

    10mm Socket
    Socket Extensions
    T30 Extended
    T25 Bit

    Setup 1
    T30 extended – Length 180mm / 7 Inch
    I bought this tool on Ebay for $8. I have seen that some of you are using a flat screwdriver with a width that fit the T30 head. A T25 will work as well but has more play.



    Setup 2
    A piece of metal about 2mm thick



    Setup 3
    Torks bit T25



    Setup 4
    10mm socket with 2 extensions. Total Length = 285mm / 11 Inch



    Setup 5
    10mm socket with 2 extensions, one of them is flexible, like a spring. Total Length = 285mm / 11 Inch.




    Let’s start.
    Using Setup 2, remove the 3 locking pins under the bumper



    On this top view, I have circled the 11 screws location (2 of them are optional, I’ll explain that later)



    On the following set of pictures, circled in RED, the screws that need to be removed and circled in blue, the screws that only need to be loosen (3 turns should be enough).

    Setup 1
    Driver Headlight





    Passenger Headlight




    Now, the 2 following locations are optional. I do loosen these because:
    1/ Sometimes they are really tight and the bumper is really difficult to pull off or reinstall.
    2/ When I reinstall the bumper, I want to make sure that the gaps between the bumpers and the hood are even and identical.
    Here, you just need to loose them up, about 1 turn.



    Here is a close up of the Torks head inside



    You are done with the top. Let’s start the sides:

    Setup 3
    Driver side: Start the car and fully turn the wheels to the right. Remove the 2 screws.



    Pull the plastic fender and remove the 2 screws



    Setup 4
    If you now look closely inside, you will see the two 10mm nut that need to be removed.



    Now, pull the fender toward the outside to release the clip



    Important detail: On the following picture, the highlighted part locks with the bumper. A better picture, on the right side shows it locked in place. Make sure to remember that when you reinstall your bumper.



    You are done with the Driver side, now the passenger side where the process is the same.

    Remove the 2 screws



    Remove the 2 screws



    Here they are !!



    Here is the picture that I was previously referring to where you can see the tab locked in place with the fender.
    In Blue, the fender lip
    In Red, the locking tab



    Earlier, I was talking about the bumper height adjusters. Here is a close up




    And this is the bumper part that slides into them.



    When you are done, slide the bumper back on place.
    On the passenger side, there is enough room to stick you hand and reinstall both nuts with your hand. Then, I use the Setup 4 to tight them up.
    On the Driver side, you don’t have enough room to do the same and be cause they are not perpendicular (pointing towards the center of the car) this is when I use the Setup 5.

    Here is a picture



    I hope this helps.
    If the Admins what to add this DIY to the FAQ, I have no problem with that
    Good luck and I am around if any question

    Phil
    Last edited by fly300kts; 07-20-2009 at 04:46 PM.

  2. #2
    Veteran Member Three Rings Brian0473's Avatar
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    Re: Bumper Removal - The DIY

    Wow...great DIY!

    I might be doing this to get my grill out for a Ti paint treatment...thanks for posting!
    ______________
    Current: '18 Raptor; ‘06 F430; ‘80 Bandit T/A; Porsche Cayenne; ‘95 Ducati SS Custom
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  3. #3
    Established Member Two Rings sp0da's Avatar
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    Re: Bumper Removal - The DIY

    Awesome write-up! Thank you.
    2008 RS4 - DG/Ti -SOLD

  4. #4
    Veteran Member Four Rings whartung's Avatar
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    Re: Bumper Removal - The DIY

    Ive taken my bumper off several times. On the top, I only had to remove the three torx screws that go through the grille. Headlights can stay on. And I found that leaving the wheels on made the process much harder. It was much easier to make it so you can just remove the front half of the fender liners.

    but your detail is great
    Sold: 2005.5 Sprint Blue Pearl Audi S4 Sedan 6MT
    Corsa w/ 12" Resonators - Vogt GT's - Trexturk Catless Downpipes - JHM Tuned - JHM SS - JHM Intake Spacers - JHM/Apikol Rear Differential Mount - JHM LWCP - K&N - RS4 Sway - Blackout Grille - ClearCornered and Blackedout Headlights - Xeonmatch - ECS Snub

  5. #5
    Veteran Member Three Rings frrg's Avatar
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    Re: Bumper Removal - The DIY

    Nice write up...Thank you
    l FRRG l TTE780_S4_Avant_6MT_Nogaro

  6. #6
    Veteran Member Three Rings WhatADream's Avatar
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    Re: Bumper Removal - The DIY

    Nice but wish it was for a B6
    2005 White S4
    FI catback
    Otherwise Stock

  7. #7
    Veteran Member Four Rings fly300kts's Avatar
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    Re: Bumper Removal - The DIY

    ^^ Bring me a B6 and I'll do the same

  8. #8
    Veteran Member Four Rings channad's Avatar
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    Re: Bumper Removal - The DIY

    wow! that was very impressive! Thanks fly!
    ChannaD aka Techno Dad | New DJ Mix | New YouTube Video!!
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  9. #9
    Account Terminated Four Rings
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    Re: Bumper Removal - The DIY

    fly, how does the headlight attach? only by those screws up top?

  10. #10
    Veteran Member Four Rings fly300kts's Avatar
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    Re: Bumper Removal - The DIY

    ^^ Attached by the top screw + the 2 screws with blue square

    Phil



  11. #11
    Veteran Member Four Rings
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    Re: Bumper Removal - The DIY

    Quote Originally Posted by WhatADream View Post
    Nice but wish it was for a B6
    Should be the same as B6 A4 removal. Bunch of DIYs for that floating about. Or I could just describe it to you, its pretty easy.

  12. #12
    Senior Member Two Rings
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    Re: Bumper Removal - The DIY

    what if my car has headlight washers?

  13. #13
    Veteran Member Four Rings enigma1406's Avatar
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    Re: Bumper Removal - The DIY

    Good DIY. This one shows people how to take the bumper off without removing the wheels (I started doing that after about removal #2 or 3).

    Quote Originally Posted by nsavani View Post
    what if my car has headlight washers?
    Same screw locations you just have a tube that you either have to clamp or just swing out to the side with the bumper still attached. If you're going to unhook that tube just don't get too close...ask me how I know.

  14. #14
    Registered Member One Ring
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    Re: Bumper Removal - The DIY

    I think there's a 5" (appox) torx bolt that you remove from the fog light area too. Maybe it isn't required but I took it out and used it to move the carrier into service position..

  15. #15
    Veteran Member Four Rings UnstableOS's Avatar
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    Re: Bumper Removal - The DIY

    Quote Originally Posted by WhatADream View Post
    Nice but wish it was for a B6

    There is a DIY for the B6 that relates to replacing the serpentine belt... Bumper removal is documented very well.

  16. #16
    Veteran Member Four Rings Papachristou's Avatar
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    Re: Bumper Removal - The DIY

    torX!

    damn the b7 is much harder than the b6!
    2018 Audi S6 Prestige Sport Sepang Blue/Lunar Silver
    APR Stage 2/AWE Intake

  17. #17

    Re: Bumper Removal - The DIY

    Quote Originally Posted by SKareKrow View Post
    There is a DIY for the B6 that relates to replacing the serpentine belt... Bumper removal is documented very well.
    Here is a link for those of you looking to take the B6 bumper off...

    Bumper Removal

    Phil,

    Great job with this DIY. Very helpful!

  18. #18
    Active Member Two Rings
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    Hi,

    Today I started to remove front bumper, because I will change a grill. I have one question, tomorrow I will go to the tools shop and I will buy long torx tools, how long torx tool I need?Could you tell me answer.

    Thnx.

  19. #19
    Veteran Member Four Rings mbgt72's Avatar
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    ^ I would say pull out one of the top torx bits (one is dead center top of the grill and easiest to grab), take that to the store with you. Then find a skinny flat-head screwdriver which will fit the screw just right and that is about ~10-12" long in the shaft (not including handle) and use that. The long torx bit is a great tool, but I've pulled my bumper probably 2 dozen times and use the flat head regularly. It is also nice since it's a little skinner and gives you more play from side to side to get the right angle.

    Also, for the 10mm nuts that connect the bumper to the fender (4 total, two on each side), I've made a little socket to use just for that. All I did was using 1/4" socket extensions, took a 10mm socket and hooked a universal flex bit to it, and then wrapped it in electrical tape. I wrapped it semi-tight, but not entirely rigid. The point of this being that with just the universal bit, when you apply a lot of torque, it often snaps over and loose the nut, and a wobble socket adapter doesn't give just quite enough play to get the right angle. So by doing the electrical tape, it gives a hair more play then the wobble bit, but not nearly as much as the universal joint would otherwise. I wrapped once probably a year ago and it's served me well ever since.
    Current: 996TT
    Sold but not forgotten: 2005.5 S4 MT6 l JHM Parts: Stg 1 S/C, LTH, IM, SS Trio, LW Front Rotors, LWFW, Stg IV clutch, 4:1 Diff, Stern Motor Mounts, Snub/Trans/Diff Mounts, F.I.Exhaust l H&R C.O. 24.75" G-F, 034 Adj UCA's, H-Sport RS4 Rear Sway l Hawk HPS Pads, SS lines & SuperBlue l Fly'sV4 LEDs l 15% Tint, 50% Front l VMR V710 GM 19" & Enkie RPF01's l JL 10W7, Focal Components l V1 Mirror Display l

  20. #20
    Veteran Member Three Rings
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    Nice write-up. Looks like the design of the B7 bumper attachment to the fender is much more 'secure' than it is on a B5 A4. I've taken my B5's bumper off many times, and althought it's not difficult the fit and sturdiness of the bumper-fender joint degrades a bit every time it do it. On the B7, it seems like the bolts and locking mechanism is better. Did you have any difficulty getting the bumper-fender alignment like new?
    Tom
    2014 Lexus IS350 (present), 1988 Porsche 944 (present), 2008 Porsche Boxster (present), 2001 Audi TT Quattro (present), 2006 Audi S4 (past), 1998 Audi A4 (past), 1975 Audi Fox (past)

  21. #21
    Veteran Member Four Rings whartung's Avatar
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    Quote Originally Posted by zabaa View Post
    Hi,

    Today I started to remove front bumper, because I will change a grill. I have one question, tomorrow I will go to the tools shop and I will buy long torx tools, how long torx tool I need?Could you tell me answer.

    Thnx.
    I have removed my bumper countless times and I dont have long torx bits. All you need is one of those like 50 or 60 piece bit boxes that includes torx along with the rest, and use that with an extension on a ratchet. Worked for me for several years.
    Sold: 2005.5 Sprint Blue Pearl Audi S4 Sedan 6MT
    Corsa w/ 12" Resonators - Vogt GT's - Trexturk Catless Downpipes - JHM Tuned - JHM SS - JHM Intake Spacers - JHM/Apikol Rear Differential Mount - JHM LWCP - K&N - RS4 Sway - Blackout Grille - ClearCornered and Blackedout Headlights - Xeonmatch - ECS Snub

  22. #22
    Active Member Two Rings
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    Today, I tried to remove bumper, But I didn`t get off the bumper. Where I could find 10mm nuts? I found only torx skrews...

    And could somebody helps me, because someday I must change xenon( I have BI-xenon) :D What I must remove that I can change xenon?

  23. #23
    Active Member Two Rings
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    Today, I tried to remove bumper, But I didn`t got off the bumper. Where I could find 10mm nuts? I found only torx skrews...

    And could somebody helps me, because someday I must change xenon( I have BI-xenon) :D What I must remove that I can change xenon?

  24. #24
    Veteran Member Four Rings mbgt72's Avatar
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    it's not that difficult. really. . .

    3x torx bits on top (center grill, left of grill, right of grill)
    1x torx bit on each side behind the headlight (is accessed from above through the small circular opening) Phil recommends you loosen it, some do, some don't
    2x 10mm on each side access from behind the fender lining of each wheel well. They are lateral and can only be access through the fender well. Shine a light up and you'll see.

    From there the whole bumper just slides forward
    Current: 996TT
    Sold but not forgotten: 2005.5 S4 MT6 l JHM Parts: Stg 1 S/C, LTH, IM, SS Trio, LW Front Rotors, LWFW, Stg IV clutch, 4:1 Diff, Stern Motor Mounts, Snub/Trans/Diff Mounts, F.I.Exhaust l H&R C.O. 24.75" G-F, 034 Adj UCA's, H-Sport RS4 Rear Sway l Hawk HPS Pads, SS lines & SuperBlue l Fly'sV4 LEDs l 15% Tint, 50% Front l VMR V710 GM 19" & Enkie RPF01's l JL 10W7, Focal Components l V1 Mirror Display l

  25. #25
    Active Member One Ring RS4inthe510's Avatar
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    Thanks. Been looking for this.

    2007 Audi RS4 Avus Silver

  26. #26
    Active Member Two Rings
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    Hi, I didn`t find anything 10mm nuts. Where I Can find 10mm nuts , if i`m blind :D? I found every torx.

    Edit: I got changed the grill!! Now my car looking goood!! Bad-looks :D Thnx members, when you helps me!!!!
    Last edited by zabaa; 08-04-2011 at 08:17 AM.

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