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  1. #1
    Active Member One Ring
    Join Date
    Jan 18 2023
    AZ Member #
    870235
    Location
    Denmark

    3.0tdi Problems with the fuel transfer pump.

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    Hi all. I recently ran into some issues regarding my 3.0tdi. Car turned off by it self, and wouldnt turn on again. I managed to get it started and read fault codes, which to my surprise, there was low fuel rail pressure. The car ran fine for about 2 days, and then did the same again, this time i just couldnt get it to start for about 2 days. I checked fuses and relays, ran a scan for fault codes, and none of it came out with any faults. I then managed to get the car started once again, and let it idle for about 4 hours outside my garage. Since i couldnt find any issues, i decided to take the car for a spin, and it died on me on the highway. Issue is, when it dies, it cuts the fuel supply, which i managed to track down to 1 thing. Whenever it fails, the ECU refuses to send a signal to start the in tank transfer pump. I checked all fuses, relays, pressure sensor, HPFP and so on, i even measured the outputs on the wires. If i manually activate the transfer pump with the OBD tester, the pump runs completely fine, no issues at all, pumps out the right amount of fuel, runs till i stop it again. I went as far as checking water temperature sensor, which i read could be the culprit(very unlikely i know), tested the crank postion sensor, cam position sensor, fuel relieve valve, high pressure fuel regulater, and wiring for all the sensors aswell. I checked all ground points, both below the car, in the drivers side near the footwell, in the engine bay, in the trunk. Battery is good, voltage is good, no fuel pipes are leaking or sucking air. WHat do i have left to check? Something tells the ECU not to activate the pump, and the thing that does that is intermittent. HELP

  2. #2
    Can you monitor rail pressure with it running?

  3. #3
    Veteran Member Four Rings a4lownslow's Avatar
    Join Date
    Feb 12 2014
    AZ Member #
    144887
    My Garage
    2007 Audi A4 2.0T
    Location
    Hudson WI

    Do these utilize a fuel pump control module?


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