I finally got around to replacing the fluid in the transfer case. When I did my initial wave of maintenance last year I used some Ravenol gear oil which was listed as an acceptable OEM substitute. Unfortunately it's performance wasn't satisfactory and I was experiencing grumbling during turns which was more pronounced the sharper the turn was. Turns out the OEM fluid has a friction modifier which makes all the difference, very similar situation to the M5 LSD in my BMW wagon. Thankfully the Audi fluid isn't priced like liquid gold like the BMW stuff is.
Pulley time! I went with a CTS SC pulley and a ECS crank pulley, these pulleys give the same over-drive ratio as APRs pulleys (but these cost less) so it seemed like a good match for APR's software. A 7pk1320 belt was fairly elusive to get my hands on and I had absolutely terrible experience dealing with 034Motorsports it was a bunch of smoke and mirrors, they made mistakes, underdelivered, and didn't take responsibility for their mistakes. Very disappointing.
Anyway, finally got the belt so it is time for install.
SC pulley installed. Make sure to get new bolts as these are stretch bolts, 20nm+90. The bolts don't have a crazy high toque spec but you will need a counter-hold, I had BMW special tool which is essentially a large metal bar with squared edges and worked perfectly. You could probably get away with a beefy screw driver.
Stock left, CTS right
Crank pulley is a little more involved but thankfully the Q7 offers decent clearance and we don't have to disassemble the front end like all the S4 owners. Also, there was no trimming of the engine block required for the EA837 engine.
There are a couple things you want to pay attention to during install, the main one being the crank pulley has an offset bolt which is marked on the OEM pulley with the 2 dimples. Before pulling the OEM pulley stick your phone up there with the camera on so you can see where the offset hole is located. You could manually turn over the engine to position it at 12 or 6 o'clock which might be helpful but either way you need to know where this offset hole is otherwise .....your gunna have a bad time.
My OEm pulley only has a few thousand miles on it but debris always collects in the bore, since this is the mating surface for the ECS pulley (and others) make sure it is clean.
The bolts for the larger pulley are long and you won't have room to install them since the radiator/fan will be in the way. Best practice is to remove OEM pulley, install the aftermarket pulley and bolts, and then install the complete assembly. It is a little cumbersome and it might take some fiddling to get everything lined up with the offset hole but just be patient.
The other tip I have is to make sure your accessory belt is in position over the ribs of the OEM pulley where it will reside, the belt doesn't have to be tensioned. I made the mistake of having the belt off and out of the way, I then installed the aftermarket pulley and hand-tightened the bolts, only to find that there wasn't room to slide the accessory belt on. The ECS pulley sits VERY close to an idler pulley so make sure the accessory belt is in position before tightening the crank pulley bolts.
Straight forward from this point, tighten and then torque in a star pattern. These crank bolts are also ~20nm +90. I wasn't able to fit my 6mm allen socket + ratchet due to head clearance so I used an allen wrench with a bar for leverage when applying the +90.
Since I was torquing beneath the car I needed an extra set of hands for the counter hold, this came in the form of an old bottle.
I only have a short test drive under my belt but initial impressions are very positive and the performance bump is as-expected. Low end response is noticeably improved and the powerband overall is very linear. I will try to collect some Dragy 0-60 and 1/4 mile just for fun. The way my wife drives she won't be capitalizing on the performance, although even putting around at low RPMs there is more "eagerness" with the Q7. But when you lay the hammer down there is more performance when you need it, power is "safety." :)
Oh, blower wine is also more pronounced and with my custom intake is sounds pretty good. I must say the EA837 sounds decent for a V6 too with a nice growl that turns into an enthusiastic wail. Decent engine note + blower whine = satisfactory. It's not loud or annoying from the outside, you get plenty of noise inside when you're on it, and there isn't any stupid synthetic noise being pumped through speakers.
https://www.youtube.com/shorts/Vz26m3BFRMI
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