- added Mileage
- put back pics i accidentally deleted
- added info on switch specs and pressure circuit design.
As most of us know by now, oil pressure issues on these engines are becoming quite common and it seams someone is posting every week with Oil Pressure issues. I have started this thread to discuss oil pressure in general, specifications of it testing of it, options of what to do for monitoring , what good looks like and so on ...
I am hoping to leave the causes of low oil pressure to other threads and more just discuss the generalities of it. If someone wants to post all the causes that's fine , but i just wanted to post something for those just heading down the oil pressure road and things that can be done .
So lets start with what we know .
1. Specifications for oil pressure on the A4B7 engine .
( i know someone posted detail on this on a thread form the bentley manual but i just cant find it , hopefully someone will post or send me a PM and i will update this piece. )
Idle 1-1.2 bar or (14.5-17.4 PSI )
2000 RPM 2.7-4.5 bar (39-65 PSI)
3000 RPM 3.5-4.5 Bar (51-65 PSI)
All measurements at 80C
2. Our cars do not have an oil pressure gauge or a way to monitor actual real time oil pressure, they simply use a preset switch that turns on the idiot light below a predetermined value. It is located in the oil filter housing behind the oil cooler
3. The oil pressure is NOT monitored at idle. i know this because with mine disconnected I started the car and had no indications until i hit about 1200 rpm. This has also been validated by others.
4. Early cars use a 1 pin oil switch, later cars use a 2 pin switch. if you are considering replacing the oil pressure switch make sure you order the correct one.
5. The thread for the oil pressure switch is a 10mm by 1.0mm thread pitch , it is NOT NPT thread. Most gauges for testing oil pressure are NPT so you will need the correct adapter to connect a commercial oil pressure gauge to your car.
6. The pressure switch is rated at 1.2-1.6 Bar , which i think means the light will come on when the pressure is below 17.5-23.2 psi , or between the two maybe ?
This would explain why the car does not look at the switch till about 1200 RPM
7. The pressure switch is normally open and depends on oil pressure to close and ground the switch keeping it at a logic low. If the signal goes high the oil pressure light will set, this could be due to low oil pressure which will cause the switch to go open, or a broken ground wire on the early style switch (this switch has a crimped/soldered connection that can come loose). A broken ground wire will cause the circuit to go open and simulate low oil pressure
Oil pressure sensor relocation kits...
there are some great kits available on relocating the oil pressure switch . Why you might ask ? . Well because of the points noted above some people want to "T" in a real sender so they can monitor actual pressure. I am looking at doing this myself.
here is a great thread by Phill on relocation and adding a sender and a read out to his factory display.
https://www.audizine.com/forum/showt...ssure-Read-Out
Incorporating the system into your read out is very nice but spendy and not totally necessary . if you would like to relocate your sender so you can simply add your own sender and gauge this option is available.
https://www.ecstuning.com/b-42-draft...t/8662771~42d/
as my dad would say " that's is a good bit of kit". very cost effective and allows you to move your switch and add in your own sender for a gauge . Interesting to note that the hose is actually NPT threads but goes to an adapter to metric on one end to go into your filter housing and the other end goes into the block which has one NPT fitting.
If you are not up to this challenge, then we have the following option available. Even more cost effective.
https://www.ecstuning.com/b-new-sout...o-port/con017/
This one allows you to tap into a turbo feed line to monitor the pressure and add an NPT sensor. it replaces the factory banjo bolt with one that has an NPT tap in the head. very simple solution. If anyone has done this please post a pic.
All this is in aid of allowing you to actually monitor your oil pressure.
There are even some kits that run tubing to the gauge inside your car. acting as a mechanical gauge ... umm not for me , sender and gauge is good for me.
So what if you just want to boost your oil pressure at idle ?
This can be done somewhat through vag-com by changing a setting . When i find this info i will post it here for those of you who have access to vag-com . it allows you to boost your idle which might just do the trick for a lot of people who feel they are too low at idle ...
So i took a look at my car which flashed a low idle last week but then it went away. About a month ago i replaced the housing and thought i should put a new sensor in , which i didnt :). so not sure if that is causing issues but as a precaution i parked the car until pressure could be checked.
The results of my car ...
I tried to get pics of the RPM, Engine Temp, and oil Pressure.... My car has 305k Km on it which is about 180K miles which i did not capture in pics.
eg.
18-20 PSI at idle....

50 PSI at 2K

65 PSI at 3K

I checked with my mechanic buddy who works on Mac trucks all day long and he says these pressures are absolutely fine and i have nothing to worry about.
So here's hoping ..
The take away.
So i hope this thread has been helpful to those of you just coming here looking for why your pressure light came on. I will add to this thread as we learn more about oil pressure monitoring in this car.
The real take away is if your oil pressure light comes on it is not because of low pressure at idle. It is because you were not above 17.5-23.2 psi by the time you hit about 1200 RPM. So this is what you should be checking for. Also oil pressure is NOT to be trifled with, low oil pressure can destroy your engine in seconds - minutes. If you are not sure get it professional diagnosed and make informed decisions.
This car is actually my sons car, and the one thing he knows is if he sees this light come on, shut down the car immediately. I think when it comes to oil pressure it is always better to be safe than sorry.
Thanks to all those who contributed to the info in this thread
would you like to contribute ?
If you want to post pics to this thread please do so we can all learn . Cyriks pics are the best showing , pressure, RPM , temp and Mileage.
To post pics use imgur and copy and paste the link for your pic , this provides excellent resolution.
eg.

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