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  1. #1
    Active Member Two Rings
    Join Date
    Nov 20 2007
    AZ Member #
    22727
    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    ECM Power Relay J271?

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    Cruising on the interstate today at typical highway speed and I felt a couple sputters. About 10 seconds later I felt like power was fading so I got over to the shoulder. I tried to crank it and it felt like it wanted to go and would fire up for a split second and then just die. I have a spare coil pack in the trunk at all times so I tried all of them, no dice. While I waited for the tow truck I read a bunch of posts on fuel pump, fuel pump relay and ECM power relay.

    When I got home I yanked out the fuel pump relay and swapped it out with one from AutoZone around the corner. No dice. I hooked up the laptop and got the following codes:

    17536 - Fuel Trim; Bank 1 (Mult)
    P1128 - 001 - System too Lean
    17769 - Cylinder 3 Ignition Circuit
    P1361 - 004 - Open Circuit
    17772 - Cylinder 4 Ignition Circuit
    P1364 - 004 - Open Circuit
    17645 - Fuel Injector for Cylinder 1 (N30)
    P1237 - 004 - Open Circuit - Intermittent
    17647 - Fuel Injector for Cylinder 3 (N32)
    P1239 - 004 - Open Circuit - Intermittent
    17648 - Fuel Injector for Cylinder 4 (N33)
    P1240 - 004 - Open Circuit - Intermittent
    17646 - Fuel Injector for Cylinder 2 (N31)
    P1238 - 004 - Open Circuit - Intermittent
    17072 - ECM Power Relay Load Circuit
    P0688 - 004 - Open Circuit - Intermittent

    In looking around it seemed like the ECM power relay could be the culprit so I pulled it out. Until the dealership opens tomorrow and I can go grab a new one, I hooked it up to the multimeter. On 200 Ohm range, I get a reading of about 63 Ohm on the control circut and as best as I can tell from the Google, that's within an acceptable range of 50-120, albeit on the low side. When I powered the control circuit, I heard a click (good) but measured slight resistance from 30-87 and 30-87a (3 and 6 Ohm, respectively).

    One other observation: when I finally got out there and yanked the ECM power relay, it had been about 6 hours since the car was running. I did try to crank it a couple times before pulling it but it seemed warm to me, relative to the ECM and other relays next to it.

    Odds that this thing is cooked?
    '04 A4 1.8T quattro 6MT

  2. #2
    Active Member One Ring
    Join Date
    Oct 18 2018
    AZ Member #
    429168
    Location
    jacksonville

    had same issue had to redo my injector wiring take alook at that and see how it looks

    Sent from my SM-N950U using Audizine mobile app

  3. #3
    Veteran Member Four Rings old guy's Avatar
    Join Date
    Dec 28 2006
    AZ Member #
    14483
    My Garage
    '13 A5, '24 Tiguan SEL R-Line
    Location
    Western Maryland

    Sounds like a short in the injector harness. Have you checked your engine management fuses? There are four engine management fuses. 29, 32, 34 and 43.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
    '13 A5 6-MT Needs more Fun Stuff: Neuspeed PM / 3.0 TDI Intercooler / H&R OE Sport Springs / Bilstein B8 Shocks / TyrolSport Brake Stiffeners / ECS Short Shifter / S5 Side Skirts / RS Grille

  4. #4
    Active Member Two Rings
    Join Date
    Nov 20 2007
    AZ Member #
    22727
    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    Thanks for the reply!

    Yes, I should have mentioned that - when I was sitting there I had enough spare fuses in the glove box where I swapped em all out, both one at a time and at one point I had all new ones in there for anything labeled fuel and engine management.

    Would a short in the injector harness also cause the P0688?

    One more piece to this puzzle: I left my lights on at work the other day (first time ever!). When I got out to my car I feel like I heard this clicking noise under the hood somewhere near the firewall. I jumped it and never thought of it until just now.
    '04 A4 1.8T quattro 6MT

  5. #5
    Established Member Two Rings SO WAGN's Avatar
    Join Date
    May 17 2015
    AZ Member #
    332987
    My Garage
    B6 A4 S Line Stage 3+ E85
    Location
    Australia

    Are you using stock or aftermarket injectors? In the past I’ve had intermittent issues with the EV14 adapters. I burnt through a number of fuses until I figured out what it was. I would also suspect the injector harness being the cause of the issue.

  6. #6
    Active Member Two Rings
    Join Date
    Nov 20 2007
    AZ Member #
    22727
    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    Quote Originally Posted by SO WAGN View Post
    Are you using stock or aftermarket injectors? In the past I’ve had intermittent issues with the EV14 adapters. I burnt through a number of fuses until I figured out what it was. I would also suspect the injector harness being the cause of the issue.
    All stock. The weird thing to me is that in all of my reading in this area the #29 fuse is usually blown whereas I’m OK there.

    On the other hand, y’all have consensus so I’m gonna go check the injector harness this morning. I also wonder if I broke the coil harness trying to swap out coils; I’ll give that a look too. Learning here, but I guess if all these components share a 12V in the main harness to the relay, a short could impact multiple components. Thanks!

  7. #7
    Established Member Two Rings SO WAGN's Avatar
    Join Date
    May 17 2015
    AZ Member #
    332987
    My Garage
    B6 A4 S Line Stage 3+ E85
    Location
    Australia

    Let us know how it goes. It’s common for a single short to result in numerous fault codes, although it often is due to a blown fuse.

  8. #8
    Active Member Two Rings
    Join Date
    Nov 20 2007
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    '04 A4 1.8T quattro 6MT
    Location
    NY

    Quote Originally Posted by SO WAGN View Post
    Let us know how it goes. ItÂ’s common for a single short to result in numerous fault codes, although it often is due to a blown fuse.
    Injector harness connector on 4 was flaky on the 12V wire, so I replaced the connector. It started right up which was cool because I could get it out of my street and up my sloped driveway into my garage. It died right in front of the overhead door. Back to it...

  9. #9
    Active Member Two Rings
    Join Date
    Nov 20 2007
    AZ Member #
    22727
    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    I had noticed I didnt hear any fuel pump priming sounds since it happened. I just ran jumper cables back to the pump, hooked + to the pin that connects to brown and - to the opposite pin. The pump didn’t make any noise. Also, when I push the end of the fuel rail a little drips out but no pressure.

    Is this pump my culprit?

    At the very least I am the owner of two new injector connectors and one ignition connector.

  10. #10
    Veteran Member Four Rings
    Join Date
    Nov 03 2010
    AZ Member #
    66528
    My Garage
    2019 Audi A5 Sportback, 1986 MB 560SL
    Location
    Fallbrook, CA

    I would expect, but don't know for sure, that the brown wire at the pump connector is ground. Verify that by Ohming between bare body metal and the brown wire's connector - should be close to zero Ohms.

    You spent more effort than you needed to, for instance, swapping a new coil pack was useless since a failed one doesn't keep the engine from running at all.

    Next, the fuel pump check should first consist of knowing whether or not you have power available to run it. I simply disconnect the pump harness connector, then jumper it to a standard 55W headlight bulb. Crank the engine, and if it lights, but otherwise the pump doesn't run, then pump failure is likely. Next, use that Ohmmeter to check motor resistance between the terminals on the white plastic tank top: if open circuit, the motor is dead.

    Lastly, my 3.0 was giving me some fits some time ago, in that case causing stumbles and low power, plus engine speed sensor codes. I found that my ECU relay was barely making contact between one pair of points inside. After cleaning the contact surfaces, plus giving the Brass contact lever a slight adjustment, no further problems.

  11. #11
    Active Member Two Rings
    Join Date
    Nov 20 2007
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    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    Quote Originally Posted by Turbo510 View Post
    I would expect, but don't know for sure, that the brown wire at the pump connector is ground. Verify that by Ohming between bare body metal and the brown wire's connector - should be close to zero Ohms.

    You spent more effort than you needed to, for instance, swapping a new coil pack was useless since a failed one doesn't keep the engine from running at all.

    Next, the fuel pump check should first consist of knowing whether or not you have power available to run it. I simply disconnect the pump harness connector, then jumper it to a standard 55W headlight bulb. Crank the engine, and if it lights, but otherwise the pump doesn't run, then pump failure is likely. Next, use that Ohmmeter to check motor resistance between the terminals on the white plastic tank top: if open circuit, the motor is dead.

    Lastly, my 3.0 was giving me some fits some time ago, in that case causing stumbles and low power, plus engine speed sensor codes. I found that my ECU relay was barely making contact between one pair of points inside. After cleaning the contact surfaces, plus giving the Brass contact lever a slight adjustment, no further problems.
    I stumbled upon a thread where diagnosticator and old guy laid it out pretty clearly and in my haste I read the wrong reply. You’re right, it’s not the brown one, it should be the green/yellow.

    Oh well, I got a job I had to get back to so I had it towed to a garage. My first time in 15 years sending it in somewhere for an SOS. I’ll report back.

  12. #12
    Established Member Two Rings SO WAGN's Avatar
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    May 17 2015
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    B6 A4 S Line Stage 3+ E85
    Location
    Australia

    Eeeesh, a busy 24hrs you've had mate!

    I've had to run a dedicated line (fused, relayed off stock pump harness) to my Walbro pump. I was getting low fuel pressure on high boost and when I tested the stock wiring to the pump I was only getting 10.5v!
    Because of the car having a bit of downtime and you've probably been cranking it a bit to see if it'll start and the battery might be low. It would be worthwhile ensuring you've got a battery jumper just in case you've got low voltage on cranking. If you're still on the stock fuel pump it should power up but higher output pumps definitely require stable power.

  13. #13
    Active Member Two Rings
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    Nov 20 2007
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    '04 A4 1.8T quattro 6MT
    Location
    NY

    For sure it was a long period!

    Garage just called and the fuel pump is dead. Will confirm for sure when it’s driving down the road tomorrow and report back.

    I’m wondering if all those intermittent codes were truly intermittent (after all, those frayed wires didn’t just fray a couple days ago).

    Thanks for all your help guys - cheers!

  14. #14
    Veteran Member Four Rings
    Join Date
    Nov 03 2010
    AZ Member #
    66528
    My Garage
    2019 Audi A5 Sportback, 1986 MB 560SL
    Location
    Fallbrook, CA

    So the second fuel pump is dead? The one from AutoZone? Maybe, but hopefully that shop knows how to prove the pump is bad, and is honest.

  15. #15
    Active Member Two Rings
    Join Date
    Nov 20 2007
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    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    I never changed the pump myself, only tried swapping a fuel pump relay from Autozone

  16. #16
    Veteran Member Four Rings
    Join Date
    Nov 03 2010
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    2019 Audi A5 Sportback, 1986 MB 560SL
    Location
    Fallbrook, CA

    OK, I mis-read your post. So hopefully the new pump solves it.

  17. #17
    Active Member Two Rings
    Join Date
    Nov 20 2007
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    My Garage
    '04 A4 1.8T quattro 6MT
    Location
    NY

    The fuel pump it was! When I picked it up I was BSing with the guy at the shop. I said something to the effect of I must have had two issues at once. He said "probably, it's an Audi!"

    I guess I got lucky, probably for a while, with those open circuit codes. But at the end of the day I did clean up a bunch of frayed wires which would have only degraded even more over time, so that's a win.

    Thanks again to the folks here - I read through a lot of posts from you guys that helped me solve and diagnose both issues.
    '04 A4 1.8T quattro 6MT

  18. #18
    Veteran Member Four Rings
    Join Date
    Nov 03 2010
    AZ Member #
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    My Garage
    2019 Audi A5 Sportback, 1986 MB 560SL
    Location
    Fallbrook, CA

    That's good news!

  19. #19
    Established Member Two Rings SO WAGN's Avatar
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    May 17 2015
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    B6 A4 S Line Stage 3+ E85
    Location
    Australia

    Nice work! Glad to hear it's sorted. Thanks for posting back the outcome. It's always good to have these threads closed out with a solution for those that stumble across them in the future.

    Yeah it's a good thing you have sorted out the wiring at the same time. It's one of those things that could potentially leave you stranded if there's an intermittent short. The potential is even worse for anything fuelling related if it's causing a sustained lean condition.

    Have fun with the car now that it's back on the road.

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