Finished install, plus JHM hoses. Hopefully the 3rd O-Ring that comes with the intake is extra... ?
I found this pretty straightforward. Throttle body absolutely has to come off. There is no way to get at the bottom bolts on the intakes at the turbo otherwise. I had no issues getting any of the hoses off. My engine was very warm, I had driven about an hour prior and I think that helps with the hoses being more malleable. I did the shorts to the stock S7 air box, I didn't notice any fitment problems with the driver's side inlet, however it is not possible to see the union between the turbo housing and intake pipe on the passenger side of the driver's turbo , so I'm trusting it's sealed there. The fit is extremely close, and the inlet pipes touch. I'm guessing the car would throw codes if there was a leak there but I can see how some decide that the pipe needs modded/heated/bent. I had to cut the infamous last screw to get it to drop into place in throttle body. Took 5 mins and a hack saw. Know that the screw is just that- a screw. I had it in my head that it was a fine thread bolt and that cutting it could cause an issue getting it to thread properly. This screw is very course thread and screws into the plastic of the intercooler.
The easiest part of this install was putting the JHM hoses in place. I did this with the throttle body reinstalled. I simply folded the JHM hose and pressed it down over the inlet/outlets while twisting a lil and they slid right on, like 30 seconds each. If you're thinking of tackling this I would consider the JHM option - I actually tore one of the stock hoses with my screw driver while unsticking the rubber from the metal inlet. They are rather thin, the JHM versions are quite thick. Car has 36k miles on it.
I flashed stage 2 DS1 and took it for a quick drive but haven't been able to really get on it yet. Waiting for lambdas to catch up, and need some highway. I will say that I did not notice any increase in intake sound with the shorts to stock box, which is definitely what I was going after.
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