I wrote this review paying close attention to being completely objective, so all that I ask is that you please read it that way too.
This is a pretty touchy and highly debated topic in the B6/7 Audi S4 world. In the end though, I think any answer you receive is going to be somewhat, if not completely, subjective.
I am personally running the version 1 JHM long tube headers. The reasoning behind my decision was mainly quality. I wanted peace of mind that they would fit perfectly, and also, once they were installed, there would be no reason to take them off.
My car is a bit on the low side and the flanges hang down lower than anything. This poses a bit of an issue when going over tall speed bumps and/or hard angled driveway entrances because they tend to scrape. There have been several times where the car has exerted quite a bit of force on them but I’ve never had to worry because they just flex. To me, that is a testament to how well they’re built.
One thing I noticed with my FI downpipes was the drone. It was definitely a little much at certain RPMs and while cruising. The JHM headers have completely eliminated any drone in addition to having a beautifully exotic tone that is music to my ears. A lot of the time I drive with the windows open and just enjoy the exhaust note. Finally, the headers are a big difference in performance over the downpipes. The torque down low is crazy. Just ask everybody about how hard my giant head bobs when I hit the gas, I’m sure they’ll be happy to tell you and continue making fun of me.
The downside to the JHM headers is pretty obvious; they are very expensive, especially when compared to these XS Power headers you’re considering, or headers that you can get for American cars. Any company that wants to stay in business needs to make some sort of a bottom line profit. JHM spent a ton of time building revision after revision to come up with a set that perform as good as you can expect. When you consider the tiny market for headers on our cars, they have to charge a bunch for the product to recuperate the time and effort that went into developing them. HP per dollar, yes, you’re looking at a pretty shitty return. You’re also paying for the name just like you do when you go out and buy a Patek Philippe watch. Does one really need to spend $50k in a watch to be satisfied, does one really need to spend $3k for headers to be satisfied, no way. But if you’re the kind of buyer that is looking for the best of the best, then JHM is the only way to go because they’re the only ones designing and making them, unless of course you want to spend even more on a custom set.
As far as the XS Power headers go, I have absolutely no first hand experience with them, just what I’ve heard people say. There are figment issues, the quality of materials has come into question, and there’s also the question of how do they stack up against the competition. I think everybody has said they don’t fit as is and need a little massaging and some are questioning the steel quality. As far as performance, the consensus is, the XS Power headers net you about the same gain as a set of 2.5” downpipes. What I do like to see is people who own them, like alcatranz, are giving good feedback after putting them though the test of time and elements. When they’re only $500 on top of that, it’s pretty hard to ignore, even if you have to spend a few extra bucks and a little extra time getting them installed correctly.
What I don’t like about XS Power headers is, you’re essentially buying a fake Rolex. An untrained eye will tell you they the look and perform about the same. The reason a Rolex is so expensive though, is because they pay attention to the details and don’t take shortcuts. Would I buy a fake Rolex, no, but I also wouldn’t look down on someone that does because they really just want a quality product at a reasonable price.
But what XS Power, and any counterfeiting company, has done here, is bought a proven product from a top company, copied the design, and then manufactured it as closely as they can while cutting costs even further, because they didn’t have to do any R+D. Any person who has had something they sell counterfeited and sold for less than they can sell it for because they have R+D costs to pay will tell you that’s a really shady move on their part. People that buy these products from XS Power are essentially rewarding them for shady business practices, which I personally would not tolerate, even if it means more money out of my pocket. But again, I get it, and I’m not going to look at somebody differently because they made that choice, and please don’t think I’m insulting you or anybody for considering them.
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