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  1. #1
    Established Member Two Rings denako's Avatar
    Join Date
    Jun 29 2016
    AZ Member #
    375347
    Location
    Chicago, IL

    Heatshield Dimensions

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    Does anyone have a sketch up or dimensions on their intake heatshield? I have an Injen intake and am looking to have a friend of mine craft up an aluminum shield for it since it does not come with one from Injen. I figure that the shields out there for USP, 034, etc. are all slightly different given the pipe angle but some sort of dimensions will really help get the ball rolling.

    Thanks.
    11' S4 6MT / 03' GTI 24v / 97' 318i

  2. #2
    Veteran Member Four Rings jimrobbington's Avatar
    Join Date
    Dec 03 2008
    AZ Member #
    35950
    My Garage
    2018 SQ5
    Location
    Castle Rock, Colorado

    I have USP heat shield currently uninstalled, so I snapped some random pics for you. No clue if they are any help what so ever, but let me know if you want some different shots/ dimensions.



    Sent from my SM-G930VC using Tapatalk
    2021 Audi S4, P34 Intake

  3. #3
    Veteran Member Three Rings brs2c's Avatar
    Join Date
    Apr 26 2017
    AZ Member #
    398469
    My Garage
    GLS 450
    Location
    Nashville, TN

    I just used cardboard, packing tape and scissors to mock up the shape of mine. Just start at the bottom mounting position, and bend, cut, and tape together pieces of cardboard until you have the shape/fit you want. Next, I flattened out my cardboard, and traced it onto aluminum sheet metal. Rebend the aluminum, put some edge trim on it, bolt/screw it down with rubber and metal washers, and you are done.
    2013 S6 Prestige Monsoon Grey || SRM RS-7 Turbos, APR Catted Downpipes, SRM Long Intakes, DS1 Tune, SRM TCU, HPFP, SRM High Pressure Fuel Line, SRM Ethanol content analyzer, SRM Driveshaft Carrier V2, O34 Drivetrain Inserts, 034 Control Arms. || RS-Style Grill, BBS CI-R 20x10.5 Wheels.
    Previous
    2013 S4 || 3.5" Velocity Stack Intake, EPL Stage 2+, Fluidampr 183mm CP, iAbed TB, EPL TCU, AMS Alpha Cooler || VMR V804's (19x9.5 et45), 2-piece Rotors, 034 SB, 034 drivetrain & subframe inserts,

  4. #4
    Established Member Two Rings denako's Avatar
    Join Date
    Jun 29 2016
    AZ Member #
    375347
    Location
    Chicago, IL

    This actually helped tremendously.. thanks @jimrobbington. I'm going to take @brs2c advice and mock these dimensions you gave me with cardboard first and see if I need to make any adjustments for my intake tube. I will update here with progress for anyone else who is interested.
    11' S4 6MT / 03' GTI 24v / 97' 318i

  5. #5
    Veteran Member Four Rings jimrobbington's Avatar
    Join Date
    Dec 03 2008
    AZ Member #
    35950
    My Garage
    2018 SQ5
    Location
    Castle Rock, Colorado

    Quote Originally Posted by denako View Post
    This actually helped tremendously.. thanks @jimrobbington. I'm going to take @brs2c advice and mock these dimensions you gave me with cardboard first and see if I need to make any adjustments for my intake tube. I will update here with progress for anyone else who is interested.
    Nice, glad I could help.

    Sent from my SM-G930VC using Tapatalk
    2021 Audi S4, P34 Intake

  6. #6
    Veteran Member Four Rings JD S4's Avatar
    Join Date
    May 07 2016
    AZ Member #
    372958
    My Garage
    '18 S5, '94 Integra DB8 JDM, '20 Highlander Hyrbid
    Location
    Citrus Groves, Arizona

    Does this actually do anything?
    '18 S5 - BBS / EPL

  7. #7
    Veteran Member Four Rings jimrobbington's Avatar
    Join Date
    Dec 03 2008
    AZ Member #
    35950
    My Garage
    2018 SQ5
    Location
    Castle Rock, Colorado

    Quote Originally Posted by JD S4 View Post
    Does this actually do anything?
    Lol who knows, but every little bit helps right?

    Sent from my SM-G930VC using Tapatalk
    2021 Audi S4, P34 Intake

  8. #8
    Veteran Member Four Rings JD S4's Avatar
    Join Date
    May 07 2016
    AZ Member #
    372958
    My Garage
    '18 S5, '94 Integra DB8 JDM, '20 Highlander Hyrbid
    Location
    Citrus Groves, Arizona

    Quote Originally Posted by jimrobbington View Post
    Lol who knows, but every little bit helps right?

    Sent from my SM-G930VC using Tapatalk
    I'm sure you can see the counter intuitive nature of that post..
    '18 S5 - BBS / EPL

  9. #9
    Veteran Member Three Rings brs2c's Avatar
    Join Date
    Apr 26 2017
    AZ Member #
    398469
    My Garage
    GLS 450
    Location
    Nashville, TN

    Quote Originally Posted by JD S4 View Post
    Does this actually do anything?
    On the hot days, yes I have noticed it does help delay heatsoak, it is still coming on hot days with traffic or repeated pulls, but it does seem to delay it.

    OP
    FWIW, I used this for trimming the lower and front edges https://www.amazon.com/MATCC-Protect..._1519579052038

    I used this on the top and rear edges to tighten fitment against the fender wall and the hood https://www.amazon.com/dp/B019RXHYVS...detail_5?psc=1

    My theory was to try and seal it from the back side of the factory intake duct (which I left to keep cooler air flowing to my filter), to my intake pipe. I slightly angled the top of the aluminum heat shield, so the hood bends the shield just slightly towards the engine. I figured this, plus the form filling abilities of the bulb trim on the top would keep it as air tight as possible, over those headers.

    Here is a pic of what my flattened template looked like.
    If it stops raining I will go out and snap a pic of the finished product.
    2013 S6 Prestige Monsoon Grey || SRM RS-7 Turbos, APR Catted Downpipes, SRM Long Intakes, DS1 Tune, SRM TCU, HPFP, SRM High Pressure Fuel Line, SRM Ethanol content analyzer, SRM Driveshaft Carrier V2, O34 Drivetrain Inserts, 034 Control Arms. || RS-Style Grill, BBS CI-R 20x10.5 Wheels.
    Previous
    2013 S4 || 3.5" Velocity Stack Intake, EPL Stage 2+, Fluidampr 183mm CP, iAbed TB, EPL TCU, AMS Alpha Cooler || VMR V804's (19x9.5 et45), 2-piece Rotors, 034 SB, 034 drivetrain & subframe inserts,

  10. #10
    Veteran Member Three Rings brs2c's Avatar
    Join Date
    Apr 26 2017
    AZ Member #
    398469
    My Garage
    GLS 450
    Location
    Nashville, TN

    Here is the final product (dirty from daily use)

    2013 S6 Prestige Monsoon Grey || SRM RS-7 Turbos, APR Catted Downpipes, SRM Long Intakes, DS1 Tune, SRM TCU, HPFP, SRM High Pressure Fuel Line, SRM Ethanol content analyzer, SRM Driveshaft Carrier V2, O34 Drivetrain Inserts, 034 Control Arms. || RS-Style Grill, BBS CI-R 20x10.5 Wheels.
    Previous
    2013 S4 || 3.5" Velocity Stack Intake, EPL Stage 2+, Fluidampr 183mm CP, iAbed TB, EPL TCU, AMS Alpha Cooler || VMR V804's (19x9.5 et45), 2-piece Rotors, 034 SB, 034 drivetrain & subframe inserts,

  11. #11
    Established Member Two Rings denako's Avatar
    Join Date
    Jun 29 2016
    AZ Member #
    375347
    Location
    Chicago, IL

    Thanks @brs2c. I'll post up the finished product sometime soon. Currently working on the template with my friend.
    11' S4 6MT / 03' GTI 24v / 97' 318i

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