A little update:
On Saturday, I got sucked into helping my partner's family move. It originally started out as "ride back these motorcycles for them" and then morphed into 14hrs of hauling heavy stuff into and out of houses lol. No work was done on Saturday.
On Sunday, it went differently because I was absolutely exhausted from the day before. My partner was feeling needy. So, I decided to lay around with her and watch movies. No work done on Sunday.
On Monday, guess who had car trouble and needed it fixed? That's right, my partner lol. We ended up doing a control arm on her car (the original delaminated from the bushing sleeve), as well as a lug stud she had broken changing her wheels. The arm was more difficult than anticipated and that ate up about 3hrs. Changing the stud took another hr because technically you're supposed to remove the hub to get to the studs. I made it work with everything in the car.
When I finally got to my own car, it's about 5pm. Since I made the executive decision to not do a transmission swap anymore (weather is supposed to rain Wednesday - Saturday), I applied Leatherique to the driver seat. This is the before.
I still need to clean up the passenger seat to see how much that improved.
I totally forgot how the spacers for the subframe were front/rear dependant. Luckily I had one spacer with both of the springs still in it. All of the others had popped out one of them on removal. Here are the positions
It was at this point my grandfather says that he doesn't think the aluminum subframe will fit in the car. He showed me the edge of the subframe center holes to be 19" on the Allroad subframe (measuring from front to rear bushings on one side), and 19.25" on the aluminum frame. On the aluminum frame, the front subframe bushings are flipped 180° relative to the Allroad bushings. So, knowing that many people have swapped their subframes on All roads it should work fine. The only thing I wasn't too familiar on was how many people swapped to an aluminum frame and kept the spacers/air suspension. I got to work mocking it all up underneath the car. The rear part of the subframe went in with no issues. The front part of the subframe is where we ran into issues.
On mock up, I could only get 3/4 bolts in with the subframe and spacers. It turned out, I was having trouble with the driver side front bolt hole. Looking through the bushing, I had juuuuust enough room to sneak a bolt in with everything loose, but the bolt wouldn't thread in. Some of the threads had gotten galled on removal, and I hadn't noticed until trying to install everything else. I ended up chasing all the subframe bolt holes and pulled out fair bits of metal from the two front ones.
After that fiasco was over, I decided to leave the frame underneath the car and figure it all out later. I moved on to some things that were easier/needed to be done. I changed out the air tank fitting in the car. I'm glad I went with a 45° adapter because this spot was tight.
I also completed the setup of the air manifold. This will get mounted somewhere in here. I'll have to make a bracket for that/zip tie it to something else in this spot
Here's the manifold setup with all fittings receiving anaerobic sealant.
I'm going to adapt the fittings in the front shocks, and then probably run air line through the underbody of the car along the protected plastic rails. I'll have to see how difficult it'll be running line through the interior where the stock system went. It's full in the car at the moment.
Hopefully have more progress tonight
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