Audizine - An Automotive Enthusiast Community

Results 1 to 20 of 20
  1. #1
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Audi 25Quattro 2.7 swap STK Build

    Guest-only advertisement. Register or Log In now!
    Hello all,

    Let me start off by saying this build thread should have been started a very long time ago. over the next few days i will be adding all the pictures and information i can to this thread for all to enjoy and benefit from.

    OK so lets get started with a rundown on the car and plans. So in August of 2016 i purchased my 2006 Audi S4 25th Anniversary Edition.

    I purchased this car with the intent of it being my daily while i swap in my 2.7 into my b6. Well plans changed. i found out that this car had scored cylinder walls and the v8 engine inside was on its last limbs. The moment i found out i decided i was going to swap my engine into the 25QUATTRO.
    I will try to put the pictures in the most chronological order i can.

    B7 S4 25QUATTRO

    Audi announced a limited edition run of 250 special edition S4 saloon cars, celebrating 25 years of quattro four wheel drive. This exclusive model was called the Audi S4 25quattro. Available only in the United States, the exterior has unique front and rear bumpers, a carbon fibre boot lip spoiler and lower front splitter, a rear functional red tow hook, and a high gloss Phantom Black painted grille with the "quattro" emblem. 15-spoke DTM alloy wheels, along with optional dealer-fitted 'Audi four-rings' decals for the front doors complete the exterior makeover. Black and grey contrasting interior leathers, along with "quattro" embossed into the Recaro seats, together with a "1 of 250" exclusive quattro gear shift knob for the manual-only gearbox define the interior changes and act as a subtle reminder of the exclusivity that the limited numbers command.

    On the mechanical side, the S4 25quattro was the second Audi, after the B7 RS4 to be fitted with the latest Torsen T-3 asymmetric ATB centre differential for its quattro permanent four-wheel drive system. Under normal grip conditions, this is set with a default rearwards torque distribution bias of 40:60 front to rear, and a maximum of 100% torque can automatically be apportioned to the rear axle (and up to 80% to the front) as conditions warrant. The final drive ratios are 3.889.









    I purchased this car with the intent of it being my daily while i swap in my 2.7 into my b6. Well plans changed. i found out that this car had scored cylinder walls and the v8 engine inside was on its last limbs. The moment i found out i decided i was going to swap my engine into the 25quattro.
    I will try to put the pictures in the most chronological order i can.


    This is day one with the engine i brought home. This 2.7 came out of a 2001. i picked it up cheap complete engine with the 01e Trans, axles, driveshaft, and subframe.






    OH NO!





    Bye Bye Wimpy rods







    i guess it had piggies??


    Paint Time




    Heads in the front of the picture are from a 2.8. They had bent valves. time to swap out for the 2.7 exhaust valves.



    Arp Main Studs and then sent out to machine shop for align hone and cylinder hone



    Cleaned up the 2.8 heads




    Building heads while block is at machine shop




    Lets clean these bad boys up and remove some of that casting flash

    lets do some gasketmatching while we are in there


    Last edited by dbasaiint; 12-28-2017 at 06:23 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  2. #2
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Time for bearings and building bottom end


    Bypassing the oil cooler and doing air/oil cooling in front

    Paint




    timed and ready to go.
    i forgot to take pictures of installing the springs and valves. but they are supertech dual springs with titanium retainers

    Attempting to do my jumper harness



    This is where i got my inspiration from
    Last edited by dbasaiint; 12-20-2017 at 07:55 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  3. #3
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    The start of my STK Full manifolds and up pipe dual wastegate tial 44mm. Built by WhiteDog Racing (Craig)


    Got my harness back from Clint. THANKS CLINT!



    MORE TO COME AS I FIND MORE PICTURES! ENJOY!
    Last edited by dbasaiint; 12-20-2017 at 07:56 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  4. #4
    Active Member Two Rings
    Join Date
    May 24 2015
    AZ Member #
    333902
    Location
    United States

    Very nicely done! Can't wait to hear it scream.

  5. #5
    Veteran Member Four Rings ven0m's Avatar
    Join Date
    May 10 2015
    AZ Member #
    332001
    My Garage
    Audi RS6 c7 (Avant), Audi RS4 b7 (Sedan), Audi A4 AllRoad b8.5 (Avant)
    Location
    Slovenia

    Please censor the welds. Explicit content is not allowed! That's pure porn right there, awesome fabricating!
    Jeremy Clarkson: "So when you were saying that it won’t slide, what you meant was, ‘I can’t slide it.’“
    James May: "Yes."

  6. #6
    Veteran Member Four Rings AudiA4_20T's Avatar
    Join Date
    Oct 29 2005
    AZ Member #
    8553
    My Garage
    10speed
    Location
    San Francisco, CA

    good stuff!
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  7. #7
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Did a little bit of drawing today to see how much fuel line i will need. im going nylon braided up to the bay and then stainless in the bay. heres what i got so far
    Last edited by dbasaiint; 12-20-2017 at 07:57 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  8. #8
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois



    The s4 b7 4.2 engine after 200k

    Sent from my SM-G935V using Audizine mobile app
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  9. #9
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois



    Sent from my SM-G935V using Audizine mobile app
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  10. #10
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois



    A little joey mod action looks way better than stock. Why didnt i do this sooner

    Sent from my SM-G935V using Audizine mobile app
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  11. #11
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois



    Gutting my trunk removing all sound deadening and getting ready for battery relocation and surge tank

    Sent from my SM-G935V using Audizine mobile app
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  12. #12
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Just some smalls things today, changed out the 2.7 freeze plugs for the 2.8 ones because i no longer need those hoses. i also took off my oil cooler because i am going to be running a air/oil cooling.
    Last edited by dbasaiint; 12-20-2017 at 07:57 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  13. #13
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Well looks like im swapping my b6 too, got an entire a6 2.7 6speed for next to nothing so looks like thats happening as well.
    Last edited by dbasaiint; 12-20-2017 at 07:58 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  14. #14
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    UPDATE here has what has been going on.

    Started new job at a speed shop locally. (mostly performance GM)

    With me getting this new donor 2.7 i am focusing on swapping it real fast to my b6 before i go any further with my performance b7 engine and swap so hang in there!

    Got a Donor car C5 A6 with a 2.7 and an 01E Transmission
    -Pulled engine out with trans
    -Inspected thoroughly (old gaskets, bad turbos)
    -Ordered new head gaskets, and all gaskets for heads (valve covers ect)
    -Engine rebuild will happen this week 4/2-4/9

    Sent out harnesses to clint for a jumper harness

    Went on a junkyard adventure and got my front axles, rear diff(4.11), and main drive shaft from a 3.0 6speed a4

    Pictures will be on its way shortly.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  15. #15
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    UPDATE engine is refreshed, no turbos. downpipes will be fabbed next week with mid pipe. and swap will happen the weekend after.
    Last edited by dbasaiint; 12-20-2017 at 07:58 PM.
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  16. #16
    Veteran Member Four Rings VinnysS4's Avatar
    Join Date
    Nov 12 2015
    AZ Member #
    364349
    My Garage
    2004 s4 Avant, 2005.5 S4 Manual swapped, 2002 A4 3.0 6 speed, 2004 A4 1.8 5 speed
    Location
    Oregon

    Updates?

    Sent from my SM-N920V using Audizine mobile app
    1997 VW GTI VR6 (sold), 2003 Audi RS6 (sold), 2010 Audi A4 2.0T (RIP Totaled on 11/2/2015 ) 2005.5 Audi S42011 Dieselgate Q7 TDI..... patiently waiting for my warranty to expire!!

    My build log
    http://www.audizine.com/forum/showth...-s-s4-timeline

    "Everyone is An expert when they make their own category."

  17. #17
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Hello everyone still in progress with the build. lots of stuff going on will post pics soon!
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

  18. #18
    Established Member Two Rings triton6346's Avatar
    Join Date
    Apr 05 2013
    AZ Member #
    112773
    Location
    Northern New England

    sub'd

  19. #19
    Senior Member Two Rings
    Join Date
    Jul 28 2015
    AZ Member #
    345440
    Location
    Rochester, NY

    update?
    Current: 2014 Audi S4, 2005 S4
    Past: 2001 S4, 2006 S4

  20. #20
    Senior Member Three Rings dbasaiint's Avatar
    Join Date
    Sep 20 2011
    AZ Member #
    81485
    My Garage
    86 Porsche 944 n/a
    Location
    illinois

    Sorry its been a while guys. car has been done for 2 years. heres the update!

    https://www.youtube.com/watch?v=ihoqIJdNuzs
    #76 of 250 S4 B7 25Quattro
    ^Build Thread! http://www.audizine.com/forum/showth...swap-STK-Build
    Polar White A4 B6 Stage III

Tags for this Thread

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  


    © 2001-2025 Audizine, Audizine.com, and Driverzines.com
    Audizine is an independently owned and operated automotive enthusiast community and news website.
    Audi and the Audi logo(s) are copyright/trademark Audi AG. Audizine is not endorsed by or affiliated with Audi AG.