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  1. #1
    Veteran Member Three Rings
    Join Date
    Apr 24 2016
    AZ Member #
    372275
    Location
    California

    Anyone running a USP test pipe? Got a question about the hardware

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    I installed it today, along with an ebay downpipe.

    My question is, the test pipe came with studs, which are meant to thread into the test pipe holes, and self-locking nuts that secure the downpipe to the TP. When I threaded the studs into the TP, they didn't really go in that far at all. I'm worried that after multiple heat cycles, the expansion and contraction might develop an exhaust leak. Tried googling and searching USP's website but nothing came up in regards to the install hardware.

    Thanks in advance!

  2. #2
    Senior Member Three Rings mscottdemarco's Avatar
    Join Date
    Jun 29 2013
    AZ Member #
    118041
    My Garage
    had a 13 Audi S8 and a few a4s.. Now have a 15 q7 tdi, and a 19 q5 2l
    Location
    Denham Springs, LA 70726

    assuming that you dont have an aftermerket exhaust that came with a downpipe, how different is your down pipe from an oem downpipe? Is the diameter larger or the resonators are removed or something? Im just curious why you installed that. The testpipe looks a good deal longer than the stock cat was. How is the fitment now that you have it together?

    Studs are used to secure the testpipe to the turbo. I believe your downpipe should use 3 bolts to secure it to the testpipe. If you are lacking some in your kit, take that stud to home depot and get a short grade 8 bolt. They have a little panel on the shelf somewhere you can identify the thread size from.

    You have got to have a rather significant exhaust leak. here is a kit to fix your exhaust if you like to spend money. I recommend the home depot trick tho.

    https://store.034motorsport.com/hard...tallation.html




    I just saw what you are doing. That looks like a nightmare.
    Last edited by mscottdemarco; 06-11-2016 at 01:22 AM.

  3. #3
    Veteran Member Three Rings
    Join Date
    Apr 24 2016
    AZ Member #
    372275
    Location
    California

    Quote Originally Posted by mscottdemarco View Post
    assuming that you dont have an aftermerket exhaust that came with a downpipe, how different is your down pipe from an oem downpipe? Is the diameter larger or the resonators are removed or something? Im just curious why you installed that. The testpipe looks a good deal longer than the stock cat was. How is the fitment now that you have it together?

    Studs are used to secure the testpipe to the turbo. I believe your downpipe should use 3 bolts to secure it to the testpipe. If you are lacking some in your kit, take that stud to home depot and get a short grade 8 bolt. They have a little panel on the shelf somewhere you can identify the thread size from.

    You have got to have a rather significant exhaust leak. here is a kit to fix your exhaust if you like to spend money. I recommend the home depot trick tho.

    https://store.034motorsport.com/hard...tallation.html




    I just saw what you are doing. That looks like a nightmare.
    Thanks for the info, the downpipe is a little larger than stock (2.5" I believe). It slides over the factory exhaust on the tail end, and I'll use the factory clamp back there. Up front, however, the factory downpipe wouldn't change what's going on with this TP. The factory setup uses bolts and nuts to secure the two pieces together. However, the USP TP came with loose self-locking nuts and threaded studs that were not pre-installed, and the holes on the TP are threaded to receive the studs. The DP holes are bigger and unthreaded, so no problem there. I would've expected them to pre-install the studs, since there is no hex section or any other means to install the studs in the TP, aside from using some channel locks and fucking up the threads. You're right through, getting 3 bolts to replace the studs/nuts would be a much more direct route.

    Edited to add: fitment is great actually, the factory spring mount even matches up perfectly with the bracket on the DP. Here's a link to the product https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

    Thanks, I'll be firing everything up early next week and if there's any leaks I'll just take a stud out and go match it with a grade 8 bolt somewhere.

    Nightmare? Nooo, I'm having so much fun with this car! Then again I love to
    Last edited by RakkCity; 06-11-2016 at 02:07 AM.

  4. #4
    Veteran Member Four Rings
    Join Date
    Oct 23 2015
    AZ Member #
    363475
    Location
    Australia

    Quote Originally Posted by RakkCity View Post
    I installed it today, along with an ebay downpipe.

    My question is, the test pipe came with studs, which are meant to thread into the test pipe holes, and self-locking nuts that secure the downpipe to the TP. When I threaded the studs into the TP, they didn't really go in that far at all. I'm worried that after multiple heat cycles, the expansion and contraction might develop an exhaust leak. Tried googling and searching USP's website but nothing came up in regards to the install hardware.

    Thanks in advance!
    So I've got a USP high flow cat which probably isn't too different from your tp as far as the flange go's,I just used two nuts locked together and some permanent locktite and screwed the studs in to flush.I also have an OBX dp all mated up fine except the combination moved the setup to (your) passenger side about 10mm...the upshot of which is that I am now just using one side of the double exhaust hanger in front of the resonator,I got the gas torch and bent the other side right out of the way after I rubbed a slight groove in my tailshaft..Don't crank the mount with the spring up tight and use a # 10 exhaust clamp over the slip over dp to OEM.
    Heidi - Audi A4 B8.5 T Q S-line,7 DSG,-Ibis white- E-tuners stage 1 ecu/tcu, lowered on Vogtlands ,19"rotors,quad exhaust,S4 diffuser,full Maxton skirt kit,AEM intake,10" Android auto screen

  5. #5
    Veteran Member Four Rings Okedokey's Avatar
    Join Date
    Oct 24 2015
    AZ Member #
    363505
    Location
    Perth, WA

    So does this HFC simply replace the stock with the stock exhaust?
    A4 B7 2.0T | HPFP upgrade + FMIC | BSR Stage II + exhaust + HFC | 3.0TFSI Throt. Body | RS4 fuel contr., PRV + S3 inj., G247 + DW300c | GFB DV+| 034 RSB + all arms and mounts | S4 brakes | B12 Bilstein suspension + H&R springs | RNS-E + Polk Audio PA D5000.5 - 4 x DB6502 + DB840DVC sub + Pioneer 10" sub | LEDs throughout | 19" Audi 2015 RS4 rims

    My respray thread

  6. #6
    Veteran Member Four Rings
    Join Date
    Oct 23 2015
    AZ Member #
    363475
    Location
    Australia

    Quote Originally Posted by Okedokey View Post
    So does this HFC simply replace the stock with the stock exhaust?
    Yea,it will bolt up to the stock dp,in fact I ran it like this for a few weeks until my OBX dp turned up.More performance gain from the 200 cell cat than from then adding the dp but still noticeable albeit at higher revs
    Heidi - Audi A4 B8.5 T Q S-line,7 DSG,-Ibis white- E-tuners stage 1 ecu/tcu, lowered on Vogtlands ,19"rotors,quad exhaust,S4 diffuser,full Maxton skirt kit,AEM intake,10" Android auto screen

  7. #7
    Veteran Member Three Rings
    Join Date
    Apr 24 2016
    AZ Member #
    372275
    Location
    California

    Thank you! Unfamiliar with exhaust, what's a #10 clamp? I was just going to reuse the stock clamp, but haven't checked yet to see if it'll slide over the DP

  8. #8
    Veteran Member Four Rings
    Join Date
    Oct 23 2015
    AZ Member #
    363475
    Location
    Australia

    Quote Originally Posted by RakkCity View Post
    Thank you! Unfamiliar with exhaust, what's a #10 clamp? I was just going to reuse the stock clamp, but haven't checked yet to see if it'll slide over the DP
    No the stock clamp wont fit,its designed for only the dia of the OEM pipe,now you're dealing with 2 1/4" o.d. which is a #10 std U bolt type clamp.Be ready for the slight alignment error bolting up the tp and dp as the jig their made on only has to be a few mm out and this error over the 4 feet or so can cause the problem outlined earlier,just have that MAP gas torch ready ! Good luck and get ready for the great gains
    Heidi - Audi A4 B8.5 T Q S-line,7 DSG,-Ibis white- E-tuners stage 1 ecu/tcu, lowered on Vogtlands ,19"rotors,quad exhaust,S4 diffuser,full Maxton skirt kit,AEM intake,10" Android auto screen

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