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  1. #1
    Senior Member Three Rings urban96's Avatar
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    Aug 09 2007
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    20203
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    Syracuse, NY

    Testing for a bad/clogged injector

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    I keep getting P0302 - misfire cyl2.

    Replaced all spark plugs (NGK gaped at .032) and new coil on cyl2.


    Same code came back.

    Going to try gaping down to .028 next.

    If it comes back again is could I use this scan tool to tell if the injector is clogged or stuck open? Or would I need a VCDS to log it. What sensors/data would I have to monitor?



    If I do have to replace an injector I plan on cleaning carbon while the intake is off.
    -06 A4 2.0T
    -97 A4 1.8T

  2. #2
    Established Member Two Rings atomic13mjb's Avatar
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    Jul 22 2015
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    Woosta, MA

    Move the injector to a different cylinder, it's easy to do. If you end up with the same problem then it's likely your cat is starting to plug. It's a common issue. I just went through this on my S4.

  3. #3
    Established Member Two Rings
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    Huh? The Injectors are not easy to swap, nor does that point to a plugged cat.

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  4. #4
    Veteran Member Four Rings Okedokey's Avatar
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    Perth, WA

    I think he means coils.
    A4 B7 2.0T | HPFP upgrade + FMIC | BSR Stage II + exhaust + HFC | 3.0TFSI Throt. Body | RS4 fuel contr., PRV + S3 inj., G247 + DW300c | GFB DV+| 034 RSB + all arms and mounts | S4 brakes | B12 Bilstein suspension + H&R springs | RNS-E + Polk Audio PA D5000.5 - 4 x DB6502 + DB840DVC sub + Pioneer 10" sub | LEDs throughout | 19" Audi 2015 RS4 rims

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  5. #5
    Veteran Member Four Rings Charles.waite's Avatar
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    Jun 27 2011
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    Seattle, WA

    I think he doesn't realize that FSI injectors aren't port injectors.
    -CP
    2008 2.0t S-Line Ti 6MT Avant
    2017 Q7 3.0t
    SOLD -- 2012 Q5 2.0t - Stock Mommy Missile with new timing chains
    Former USP CLUB MEMBER #136
    2004 A4 1.8TQ 6MT USP - APR Stage 1+ - FSI Coils - BKR7EIX-11 - B6S4 Front + B7A4 Rear Brakes - 034 Street Trans Mount
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  6. #6
    Established Member Two Rings
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    OP, without some specialty diagnostic equipment and proper training it will be hard to prove your problem is the injector. Keep it simple and rule everything else out, then, chances are it is the injector. Start with a compression test and see what you're working with before you invest any more time or money into solving this issue.

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  7. #7
    Veteran Member Four Rings Charles.waite's Avatar
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    Quote Originally Posted by 907DAVE View Post
    OP, without some specialty diagnostic equipment and proper training it will be hard to prove your problem is the injector. Keep it simple and rule everything else out, then, chances are it is the injector. Start with a compression test and see what you're working with before you invest any more time or money into solving this issue.

    Sent from my SM-G925I using Tapatalk
    This. DI injectors are a very different animal than port injectors.
    -CP
    2008 2.0t S-Line Ti 6MT Avant
    2017 Q7 3.0t
    SOLD -- 2012 Q5 2.0t - Stock Mommy Missile with new timing chains
    Former USP CLUB MEMBER #136
    2004 A4 1.8TQ 6MT USP - APR Stage 1+ - FSI Coils - BKR7EIX-11 - B6S4 Front + B7A4 Rear Brakes - 034 Street Trans Mount
    SOLD -- 2006 A4 2.0TQ Avant Tiptronic

  8. #8
    Senior Member Three Rings urban96's Avatar
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    Aug 09 2007
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    20203
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    Syracuse, NY

    Quote Originally Posted by 907DAVE View Post
    OP, without some specialty diagnostic equipment and proper training it will be hard to prove your problem is the injector. Keep it simple and rule everything else out, then, chances are it is the injector. Start with a compression test and see what you're working with before you invest any more time or money into solving this issue.

    Sent from my SM-G925I using Tapatalk
    Im hoping its not the injector, dont really want to pull the manifold. Im just thinking ahead a little if the small things dont fix the problem.

    Today I gaped the plug down to .028 and swapped the 1-2coils (even though coil 2 was just replaced)

    Checked all the coil wiring and didnt see any cuts/shorts
    -06 A4 2.0T
    -97 A4 1.8T

  9. #9
    Veteran Member Four Rings Sanjman's Avatar
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    You can try fuel injection cleaners as a start. They usually are for preventive measures but hoping it might penetrate enough.... (haha penetrate) to dissolve some of the gunk. Throw some seafoam into the tank


    Your best bet will be pulling the manifold and injectors though. It will be a good learning experience and it will be easier the second time around

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  10. #10
    Veteran Member Four Rings Charles.waite's Avatar
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    Audi makes a special additive actually for the direct injectors. 034 Motorsport sells it. It's called G17 I think.
    -CP
    2008 2.0t S-Line Ti 6MT Avant
    2017 Q7 3.0t
    SOLD -- 2012 Q5 2.0t - Stock Mommy Missile with new timing chains
    Former USP CLUB MEMBER #136
    2004 A4 1.8TQ 6MT USP - APR Stage 1+ - FSI Coils - BKR7EIX-11 - B6S4 Front + B7A4 Rear Brakes - 034 Street Trans Mount
    SOLD -- 2006 A4 2.0TQ Avant Tiptronic

  11. #11
    Senior Member Three Rings urban96's Avatar
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    Aug 09 2007
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    Syracuse, NY

    Before I refill next time ill dump in some seafoam.

    Drove it a few days now and the CEL hasnt returned, I think re-gaping the plugs did the trick.
    -06 A4 2.0T
    -97 A4 1.8T

  12. #12
    Veteran Member Four Rings BenMTL's Avatar
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    Dec 19 2012
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    Europe

    Which reminds me, is there any way to check the performance/condition of our injectors via VCDS?

    I'll be removing and cleaning my stock ones soon, but if 1 or more are performing well, I'd replace them while I'm in there.
    Race: 2006 A4 2.0 T / Quattro + 6 Speed / JHM Stage 2 93 w/HPFP / Custom 3" Turbo back exhaust / AWE Boost Gauge / JHM Short Shifter + Intercooler / White CF Trim / S4 Door Blades / DTM Conversion / RS4 RSB / HFC

    Daily: 2012 Audi A7 3.0 TDI / Twin Turbo / True Sline / Quattro + 8 Speed ZF / HUD + ACC + Sunroof / APR Stage 1 / Eurocode Alu Kreuz + Mounts / 034 RSB

  13. #13
    Veteran Member Four Rings Sanjman's Avatar
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    Unfortunately, there aren't individual pressure sensors for each injector, just the rail pressure which is all four. If one is clogged rail pressure should theoretically increase momentarily before it gets regulated back down to the specified rail pressure. Not sure if VCDS is fast enough to see that initial spike in actual rail pressure.

  14. #14
    Established Member Two Rings atomic13mjb's Avatar
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    Jul 22 2015
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    Testing for a bad/clogged injector

    No, I meant injector, not coil. If after swapping the injector to another port the condition is exactly the same then I would be looking at the cat still. If you are unable to release the exhaust gasses the way it's designed to flow then you end up with higher cylinder pressures. That can cause a cylinder or two to act as he's describing. Believe me, I chased this for 2 months on my car and refused to believe a plugged cat was my issue. The moment I made piggies the problem was solved. Also, for the record, I do know the difference between port and FSI. I realize my car is the V8 and this post is a 4. I was just referencing against my experience with this issue. Didn't mean come in guns blazing so please excuse if I'm out of my league here.

    Does anyone know if the OP fixed the problem permanently? Having to close up the spark gap from factory settings would tell me there's more cylinder pressure building and blowing the flame kernel out. Wondering if the car has been modded with more boost?

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    Last edited by atomic13mjb; 06-15-2016 at 09:31 PM.
    2005 Audi S4 B6 Cabriolet

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  15. #15
    I had a misfire a while back. Did plugs then coils. Misfire stuck with cylinder 3 even after moving them around. Compression was great.
    Suspected injector. Ran it on a MotoVac machine that hooks to your fuel lines essentially bypassing the low pressure system and pushes through a very concentrated fuel system cleaner. Ran way better for a while. Misfire came back after a few months. Did an injector and a carbon cleaning while it was open. Runs better than when i got it now.
    Using Tapatalk

  16. #16
    Veteran Member Three Rings StatusQuo's Avatar
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    Jun 15 2016
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    Northern California

    +1 on the seafoam in the gas tank.

    Put a whole can in half a tank of gas. See if the misfire goes away by the second fill up.
    B7 Audi A4 Quattro - Built. Not Bought.
    Upgraded HPFP | RS4 Injectors | RS4 LPFP Controller | 175 Bar PRV | 50/50 E85 | Straightpipe Exhaust | Cold Air Intake | Big Turbo | Front Mount Intercooler | -- The Maestro Community Project --

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