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  1. #1
    Veteran Member Four Rings Der Konig's Avatar
    Join Date
    Jul 09 2009
    AZ Member #
    44777
    My Garage
    '06 a4 2.0T 6MTQ, S3 '01.5 s4 avant 6speed, '12 KO4 Audi Q5
    Location
    Cleveland OH Area

    Boost leak with fluid sound

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    EDIT: Just to update, it turned out that my Forge DV failed. Not exactly sure how, but I am taking it apart to investigate. Had a spare revision C dv laying around. put that in and was good to go.

    So i just did a boost leak test with the pvc pipe with fitting and compressor trick. My car is underboosting obviously.

    The sound I heard is very strange, it sounds like air is bubbling around in the oil, down in the pan maybe? Only connection to the oil system I can think of is the pcv system, I have a 034 catch can. Is the return line from that allowing air in? Wtf?



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    Last edited by Der Konig; 05-17-2016 at 09:39 AM.

    '04 Corvette Z06 track car
    '15 F350 Platinum 6.7
    '06 APR S2+ A4 2.0T 6 Speed DD - current
    '12 Q5 2.0T P+ Built engine/CTS K04/IE tune - current
    '05 Ford F250 XLT 4x4 BP'd 6.0 - current
    '01.5 APR S3 S4 Avant 6 Speed - sold '04 Goodwood S4 6 Speed - sold '91 Jetta GL 1.8 8v manual swap - sold '99 SVT Cobra 08whp/308wtq - sold '01 Mustang GT - sold '88 Mustang LX 5.0 - sold '95 Jeep Cherokee Country - sold

  2. #2
    Veteran Member Four Rings Der Konig's Avatar
    Join Date
    Jul 09 2009
    AZ Member #
    44777
    My Garage
    '06 a4 2.0T 6MTQ, S3 '01.5 s4 avant 6speed, '12 KO4 Audi Q5
    Location
    Cleveland OH Area

    Figured I needed to drain my catch can anyways, so I took the return line off and pressurized it. Not happening there. Any ideas?

    Bueler?

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    '04 Corvette Z06 track car
    '15 F350 Platinum 6.7
    '06 APR S2+ A4 2.0T 6 Speed DD - current
    '12 Q5 2.0T P+ Built engine/CTS K04/IE tune - current
    '05 Ford F250 XLT 4x4 BP'd 6.0 - current
    '01.5 APR S3 S4 Avant 6 Speed - sold '04 Goodwood S4 6 Speed - sold '91 Jetta GL 1.8 8v manual swap - sold '99 SVT Cobra 08whp/308wtq - sold '01 Mustang GT - sold '88 Mustang LX 5.0 - sold '95 Jeep Cherokee Country - sold

  3. #3
    Veteran Member Four Rings Denio24's Avatar
    Join Date
    Jan 24 2013
    AZ Member #
    108156
    Location
    Chicago

    Boost leak testing with a compressor will push air past the piston rings causing or through the turbo thus the bubbling sound i believe and it is normal. This test method is most helpful (and fastest) when there is a large but hard to find leak. And I hope you are testing with the oil cap removed as it will allow you to run the test for longer without pressurizing the crankcase. If there is no noticeable hissing sound then you probably don't have a boost leak.

    Why do you think your car is underboosting?
    Garage: 2008 Quartz Gray Audi A4Q 6MT
    Tuning: JHM Tuned Stage 2 93 Octane w/ IE HPFP

  4. #4
    Veteran Member Four Rings Der Konig's Avatar
    Join Date
    Jul 09 2009
    AZ Member #
    44777
    My Garage
    '06 a4 2.0T 6MTQ, S3 '01.5 s4 avant 6speed, '12 KO4 Audi Q5
    Location
    Cleveland OH Area

    Interesting, good to know. Answers that question.

    My car will jump to full boost and then taper off, sometimes struggling to even get to full boost. No shaft play, I just replaced the turbo.

    Sent from my SM-N900V using Audizine mobile app

    '04 Corvette Z06 track car
    '15 F350 Platinum 6.7
    '06 APR S2+ A4 2.0T 6 Speed DD - current
    '12 Q5 2.0T P+ Built engine/CTS K04/IE tune - current
    '05 Ford F250 XLT 4x4 BP'd 6.0 - current
    '01.5 APR S3 S4 Avant 6 Speed - sold '04 Goodwood S4 6 Speed - sold '91 Jetta GL 1.8 8v manual swap - sold '99 SVT Cobra 08whp/308wtq - sold '01 Mustang GT - sold '88 Mustang LX 5.0 - sold '95 Jeep Cherokee Country - sold

  5. #5
    Veteran Member Four Rings rongeur's Avatar
    Join Date
    Jun 04 2011
    AZ Member #
    76443
    Location
    Clayton, CA

    Codes?
    Peak boost?
    Tapers to?
    Boost request vs actual?

    If you are boost testimg through the turbo inlet you will have a slow leak through the turbo bearings and the rear PCV area if it doesn have the late revision check valve. Better to boost leak test after turbo as that is where the positive presssure is applied by the turbo, not before it.
    2008 A4 2.0T Quattro 6MT S-Line QGM
    Stage 3 JHM TD05H-R on a fully built motor
    Build Thread

  6. #6
    Veteran Member Four Rings Der Konig's Avatar
    Join Date
    Jul 09 2009
    AZ Member #
    44777
    My Garage
    '06 a4 2.0T 6MTQ, S3 '01.5 s4 avant 6speed, '12 KO4 Audi Q5
    Location
    Cleveland OH Area

    Makes sense, no codes. Peak boost can be 20 psi but tapers. Tapers to 8 to 10 psi. I'll do logs asap. Been a busy week.

    Thanks for input.

    Sent from my SM-N900V using Tapatalk

    '04 Corvette Z06 track car
    '15 F350 Platinum 6.7
    '06 APR S2+ A4 2.0T 6 Speed DD - current
    '12 Q5 2.0T P+ Built engine/CTS K04/IE tune - current
    '05 Ford F250 XLT 4x4 BP'd 6.0 - current
    '01.5 APR S3 S4 Avant 6 Speed - sold '04 Goodwood S4 6 Speed - sold '91 Jetta GL 1.8 8v manual swap - sold '99 SVT Cobra 08whp/308wtq - sold '01 Mustang GT - sold '88 Mustang LX 5.0 - sold '95 Jeep Cherokee Country - sold

  7. #7
    Veteran Member Four Rings Der Konig's Avatar
    Join Date
    Jul 09 2009
    AZ Member #
    44777
    My Garage
    '06 a4 2.0T 6MTQ, S3 '01.5 s4 avant 6speed, '12 KO4 Audi Q5
    Location
    Cleveland OH Area

    Double post
    Last edited by Der Konig; 05-09-2016 at 05:26 AM. Reason: double post

    '04 Corvette Z06 track car
    '15 F350 Platinum 6.7
    '06 APR S2+ A4 2.0T 6 Speed DD - current
    '12 Q5 2.0T P+ Built engine/CTS K04/IE tune - current
    '05 Ford F250 XLT 4x4 BP'd 6.0 - current
    '01.5 APR S3 S4 Avant 6 Speed - sold '04 Goodwood S4 6 Speed - sold '91 Jetta GL 1.8 8v manual swap - sold '99 SVT Cobra 08whp/308wtq - sold '01 Mustang GT - sold '88 Mustang LX 5.0 - sold '95 Jeep Cherokee Country - sold

  8. #8
    Veteran Member Four Rings Der Konig's Avatar
    Join Date
    Jul 09 2009
    AZ Member #
    44777
    My Garage
    '06 a4 2.0T 6MTQ, S3 '01.5 s4 avant 6speed, '12 KO4 Audi Q5
    Location
    Cleveland OH Area

    Will try to log tonight, but on my way to work I noted the behavior better. I have had one 20ish 22 ish spike when I originally got into boost after the new turbo. Now it will only boost to about 10 psi and sit right at it.

    My thought is the initial full boost scenario knocked a connection loose and now only allows the 10psi condition due to a leak. I can't hear anything when I charge the system though, besides that bubbling which turns out is nothing.

    Has anyone had any issue with the Forge DV? Feel like it would be a weird time for it to fail, but having a hard time finding anything else. May take it in to get smoke tested.

    One thing I did notice, it looks like the breather hose for the pcv system on the turbo side (metal L shaped breather connected by two m5 hex bolts onto the turbo) has a piece that got pinched or something on the end on the rubber part. So there is a small chunk missing from the end of it in a V shape, but there seems to be plenty to clamp down and create a seal. Not sure if that could be a cause or not. Having trouble finding just the rubber part though, may have to order the whole thing to check.

    '04 Corvette Z06 track car
    '15 F350 Platinum 6.7
    '06 APR S2+ A4 2.0T 6 Speed DD - current
    '12 Q5 2.0T P+ Built engine/CTS K04/IE tune - current
    '05 Ford F250 XLT 4x4 BP'd 6.0 - current
    '01.5 APR S3 S4 Avant 6 Speed - sold '04 Goodwood S4 6 Speed - sold '91 Jetta GL 1.8 8v manual swap - sold '99 SVT Cobra 08whp/308wtq - sold '01 Mustang GT - sold '88 Mustang LX 5.0 - sold '95 Jeep Cherokee Country - sold

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