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  1. #1
    Veteran Member Three Rings Obsidian's Avatar
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    '06 A4 2.0t
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    Question Back at it again with the control arms...

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    Hey guys,

    So I'm here yet again with replacing my front control arm bushings. These ones lasted me about 35k miles... is this average? I was exploring some other options rather than the OEM rubber ones. I came across PowerFlex which look to be good quality but I wanted to see if there was something else out there that I was missing. I don't want to replace the entire set of controls arms with aftermarket. The OEM part numbers needed are listed below.

    Audi VW Control Arm Bushing Front Lower Front Inner - 4D0407182G
    Audi VW Control Arm Bushing Front Lower Rear (A4 A6 S4 Passat) - 4D0407183AC
    Audi VW Control Arm Bushing Front Upper - 8D0407515C

    Should I just go with the OEM rubber ones and bite the bullet yet again or is there anything better out there? Thanks in advance!
    2006 Audi A4 2.0T / 6MT / Brilliant Black
    APR stg II / 034 Motorsport / aFe / Avus

  2. #2
    Veteran Member Four Rings Okedokey's Avatar
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    A4 B7 2.0T | HPFP upgrade + FMIC | BSR Stage II + exhaust + HFC | 3.0TFSI Throt. Body | RS4 fuel contr., PRV + S3 inj., G247 + DW300c | GFB DV+| 034 RSB + all arms and mounts | S4 brakes | B12 Bilstein suspension + H&R springs | RNS-E + Polk Audio PA D5000.5 - 4 x DB6502 + DB840DVC sub + Pioneer 10" sub | LEDs throughout | 19" Audi 2015 RS4 rims

    My respray thread

  3. #3
    Veteran Member Four Rings i3oricua's Avatar
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    Quote Originally Posted by Obsidian View Post
    Hey guys,

    So I'm here yet again with replacing my front control arm bushings. These ones lasted me about 35k miles... is this average? I was exploring some other options rather than the OEM rubber ones. I came across PowerFlex which look to be good quality but I wanted to see if there was something else out there that I was missing. I don't want to replace the entire set of controls arms with aftermarket. The OEM part numbers needed are listed below.

    Audi VW Control Arm Bushing Front Lower Front Inner - 4D0407182G
    Audi VW Control Arm Bushing Front Lower Rear (A4 A6 S4 Passat) - 4D0407183AC
    Audi VW Control Arm Bushing Front Upper - 8D0407515C

    Should I just go with the OEM rubber ones and bite the bullet yet again or is there anything better out there? Thanks in advance!
    Email the guys at FCP Euro and see what they say. Some if not most of their parts have lifetime warranties.

  4. #4
    Senior Member Two Rings UberTeile's Avatar
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    Southeastern, PA

    Here are a few lesser known upper poly options....

    http://www.ebay.com/itm/AUDI-Passat-...item4aee3c7048

    http://www.ebay.com/itm/PU-Bush-Fr-S...-/151895982280

    And here's a pair of inexpensive poly lower forward inners(repl. 4D0407182G)...

    http://www.amazon.com/2001-2008-1997...ilpage_o04_s00
    Last edited by UberTeile; 05-05-2016 at 07:22 AM.
    ll Audi Sport "Vorsprung Durch Technik"

  5. #5
    Veteran Member Four Rings aluthman's Avatar
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    35k miles from OEM bushings is not average. Most cars don't need them until around 100k miles. It sounds like a possible install error.
    -Adam

    '07 DTM A4 2.0T|6MT|EFR 7163 Twin Scroll|DoTuning|Built Motor|Meth and other go fast stuff…
    '06 A4 2.0T Quattro - RIP (Best ¼ mile pass 13.634 @ 103.30)

  6. #6
    Veteran Member Four Rings vvenom800tt's Avatar
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    The first link is whiteline. They are quite reputable in the subaru world
    2005.5 Audi A4 Quattro 2.0T 6MT - APR - 034 - Custom 3" single exhaust - 17z Brembo - GFB - Alzor - Kumho - ST - Injen - Swift - Hyperco - ECS - Saikou Michi - PowerFlex - Podi

  7. #7
    Veteran Member Three Rings Obsidian's Avatar
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    Quote Originally Posted by aluthman View Post
    35k miles from OEM bushings is not average. Most cars don't need them until around 100k miles. It sounds like a possible install error.
    Hmm... could have been. I talked to the rep at 034 Motorsport and he said average is in between 35-50k. I don't know whats what when it comes to this so I'm in the dark. I installed the FCP kit at about 75k and just kicked over 105k. Anyhow, I ended up ordering a density line kit from 034 so hopefully this one will last me longer. Reason I went with an entire kit is because it was actually going to cost be the same amount to just replace everything rather than just the bushings, since labor is a killer to press the bushing in and out. Also I was told by two ppl that the rubber bushings tend to fail quicker here in AZ since its so damn dry and hot, which could have been a influence on my current failure.
    2006 Audi A4 2.0T / 6MT / Brilliant Black
    APR stg II / 034 Motorsport / aFe / Avus

  8. #8
    Veteran Member Four Rings aluthman's Avatar
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    Yeah the AZ weather may be a factor in the early failure. I'm running FCP control arms and have had them on for about 30K miles now and there's no sign of them going bad anytime soon.
    -Adam

    '07 DTM A4 2.0T|6MT|EFR 7163 Twin Scroll|DoTuning|Built Motor|Meth and other go fast stuff…
    '06 A4 2.0T Quattro - RIP (Best ¼ mile pass 13.634 @ 103.30)

  9. #9
    Senior Member Three Rings 67Twisty's Avatar
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    I'm not sure why, but I've always liked the feedback/front handling feel on the VAG multi link set-up. Guess that's why I've been driving them for so many years. That being said, the rubber control arm set-up sucks for longevity. It should last 100k but if you lower or change the geometry at all they don't. I've been tempted to go with power flex bushings and use my press to swap them out. Think I'll do it on my E36 too since they get good reviews on that platform.


    Andy
    ‘17 Q7
    ‘07 Avant 6MTQ
    ‘03 525i Touring

  10. #10
    Veteran Member Four Rings aluthman's Avatar
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    Quote Originally Posted by 67Twisty View Post
    I'm not sure why, but I've always liked the feedback/front handling feel on the VAG multi link set-up. Guess that's why I've been driving them for so many years. That being said, the rubber control arm set-up sucks for longevity. It should last 100k but if you lower or change the geometry at all they don't. I've been tempted to go with power flex bushings and use my press to swap them out. Think I'll do it on my E36 too since they get good reviews on that platform.
    That's probably because most people don't loosen and retighten the bushing bolts at the new ride height.
    -Adam

    '07 DTM A4 2.0T|6MT|EFR 7163 Twin Scroll|DoTuning|Built Motor|Meth and other go fast stuff…
    '06 A4 2.0T Quattro - RIP (Best ¼ mile pass 13.634 @ 103.30)

  11. #11
    Senior Member Three Rings 67Twisty's Avatar
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    Likely true. But I had a local shop I trust do it once and I DIY'd it once. Both times resulted in failed OE bushings in under 30k and I'm not particularly low (Eibach/Koni yellows). Maybe I got new old stock rubber or the shop and I both miss-measured. Stock rubber is good for comfort but modern poly will way outlast it.


    Andy
    ‘17 Q7
    ‘07 Avant 6MTQ
    ‘03 525i Touring

  12. #12
    Veteran Member Three Rings Obsidian's Avatar
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    Quote Originally Posted by 67Twisty View Post
    Likely true. But I had a local shop I trust do it once and I DIY'd it once. Both times resulted in failed OE bushings in under 30k and I'm not particularly low (Eibach/Koni yellows). Maybe I got new old stock rubber or the shop and I both miss-measured. Stock rubber is good for comfort but modern poly will way outlast it.
    Which poly bushings do you have?
    2006 Audi A4 2.0T / 6MT / Brilliant Black
    APR stg II / 034 Motorsport / aFe / Avus

  13. #13
    Senior Member Three Rings 67Twisty's Avatar
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    I installed Nylatron NSM on my TR. They're self lubricating so you don't get the squeaking like on regular poly. That car is on shorter track springs and so far they have performed excellently. Powerflex are supposed to be a good mix between the comfort of rubber and longevity of poly. I was leaning towards using them on the Avant but went with the FCP forum discount based on the mostly positive reviews here. I saved the OEs and will press-in Powerflex if they too are short-lived. Downside is you do have to grease them from time to time.


    Andy
    ‘17 Q7
    ‘07 Avant 6MTQ
    ‘03 525i Touring

  14. #14
    Veteran Member Four Rings vvenom800tt's Avatar
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    Just be liberal with cobber grease when installing and they should be pretty good. When i do my control arms im getting powerflex black for sure
    2005.5 Audi A4 Quattro 2.0T 6MT - APR - 034 - Custom 3" single exhaust - 17z Brembo - GFB - Alzor - Kumho - ST - Injen - Swift - Hyperco - ECS - Saikou Michi - PowerFlex - Podi

  15. #15
    Veteran Member Four Rings Theiceman's Avatar
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    I have my own press so getting bushings will be the way for me to go too. 35K seems shockingly low to me. I am at stock height and I would hope to get at least 70 K out of them . I m going to keep an eye on this thread to et an idea of what is recommended. I imagine Poly would transmit vibration and be a harsher ride no ?
    2014 A4 2.0TQ Technik Manual
    2006 A4 2.0TQ Manual
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    Note: PMs disabled, please keep requests for technical help on the forums to benefit everyone:

  16. #16
    Senior Member Three Rings 67Twisty's Avatar
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    35k is low and I'm not trying to suggest it's normal. But the multilink set-up was designed for factory ride height, wheels, hub spacing, etc. Change any of these parameters and the suspension will wear differently. Locking down the CAs at the revised ride height is crucial, but you've still changed the original design geometry. There's also not much adjustment built into the stock design. That's why vendors offer adjustable CAs and that's also a factor in why CV joints/axles can wear prematurely.

    This is my daily and I have a long commute, so I'm trying to balance comfort with performance. I have polys on a couple cars. It does stiffen things up, but I don't find it harsh. Just less of a "touring" feel.


    Andy
    ‘17 Q7
    ‘07 Avant 6MTQ
    ‘03 525i Touring

  17. #17
    Veteran Member Four Rings vvenom800tt's Avatar
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    I feel as though poly isnthe way to go with our setup. A lot of the bmw guys are happy with powerflex black
    2005.5 Audi A4 Quattro 2.0T 6MT - APR - 034 - Custom 3" single exhaust - 17z Brembo - GFB - Alzor - Kumho - ST - Injen - Swift - Hyperco - ECS - Saikou Michi - PowerFlex - Podi

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