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  1. #1
    Senior Member Two Rings
    Join Date
    Apr 02 2013
    AZ Member #
    112550
    Location
    above top secret

    Alternator voltage

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    Hello,
    I just like to ask whether my car is running on the correct alternator voltage. Basically, during cold start, the instrument cluster shows 14V. After the car has been warmed up, with ambient temperature > 30degC and air conditioning, voltage dropped to approx 12.3V. The worst case is when the ambient is hot and headlights are switched on. Voltage is slightly below the 12V mid point. However I don't experience any problem driving it, rather just worried of any impending damage. Fyi, I've also replaced the carbon brushes on the alternator.

    Any thoughts?

  2. #2
    Senior Member Two Rings
    Join Date
    Apr 02 2013
    AZ Member #
    112550
    Location
    above top secret

    bump

  3. #3
    Veteran Member Four Rings Nollywood's Avatar
    Join Date
    Nov 03 2011
    AZ Member #
    83391
    My Garage
    ‘07 B7 RS4 Avant, 10 SEAT Exeo ST, ‘13 3R9 400-R
    Location
    All Over!

    Sounds like a bad voltage regulator / rectifier in the back of the alternator.
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  4. #4
    Veteran Member Four Rings Believer's Avatar
    Join Date
    Oct 24 2011
    AZ Member #
    82979
    Location
    New Jersey

    Voltage at the battery while running should be between 13.9 and 14.4 volts to keep it fully charged. Any less and the battery will have a shortened life.

    Sent from my LG-H815 using Tapatalk

  5. #5
    Veteran Member Four Rings seanf86's Avatar
    Join Date
    Feb 27 2011
    AZ Member #
    71576
    My Garage
    04 A4 2.7T swap, 13 Q5 3.0T S line, 02 A4 quattro 1.8t
    Location
    Winnipeg

    does the needle jump when you step on the gas? my B5 does this and I just figured at idle the alternator could not keep up with demand, high blower speeds and rad fan running with headlights on is a lot of draw and if you have a stock 90A alternator at idle it won't be able to keep up, my B5S4 has a 120 amp alt and at idle with the same loads it has no issues so I figured it was just a small alt problem. When it fails replace with 120 amp alt.

  6. #6
    Veteran Member Four Rings walky_talky20's Avatar
    Join Date
    Jun 30 2008
    AZ Member #
    30427
    Location
    Erie, Pennsylvania

    Yes. With the 90 Amp alternator and tons of stuff turned on (seat heaters, rear defroster, headlamps, blower motor, dome light, can opener, life raft, etc) it is expected for voltage to fall down to 12 or so at idle. As long as it jumps up to 14 when you rev it a bit, you're fine.

    If you're doing excessive amounts of idling (ie: often go on all night "stakeouts", or otherwise creepy/stalker-ish activities where you keep the engine idling for long periods), you may want to upgrade to the 120A unit. Or switch some crap off. Or stop being such a creeper.
    ^Don't listen to this guy, he's not even a mechanic.
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  7. #7
    Senior Member Two Rings
    Join Date
    Apr 02 2013
    AZ Member #
    112550
    Location
    above top secret

    Thanks for all your input. It looks like my alternator has worn out I guess. My mechanic told me it's already a 120A version. I couldn't verify this via the sticker coz the part number does not match any equivalent North America or ECS parts.

    The other thing I will check is the accuracy of the cluster voltmeter.

  8. #8
    Senior Member Two Rings
    Join Date
    Apr 02 2013
    AZ Member #
    112550
    Location
    above top secret

    Just wanted to share. I turned out that the excessive voltage draw was caused by my old and nearly failing AC compressor. I had it replaced with a brand new one and since then it never dropped below at least 12.5V under the highest load consumption.

  9. #9
    Senior Member Two Rings
    Join Date
    Apr 02 2013
    AZ Member #
    112550
    Location
    above top secret

    Ok. Another update. I finally solved the problem! It was actually due to the degradation of the positive wire from the battery to the starter and alternator. Over time, resistance built up causing high voltage drop during high current draw.

    I hooked up a separate wire from the alternator positive post directly to the battery positive terminal and the voltage increased significantly. Not to the full factory spec but good enough. Now the new wire is carrying 2/3 of the current compared to the old one which is still attached.

    I guess to further improve i need to renew the ground wire as well.

  10. #10
    Veteran Member Three Rings Rmr1499's Avatar
    Join Date
    Jun 09 2019
    AZ Member #
    491340
    My Garage
    10 Ford escape 10 GTI
    Location
    Ne OHIO

    Quote Originally Posted by walky_talky20 View Post
    If you're doing excessive amounts of idling (ie: often go on all night "stakeouts", or otherwise creepy/stalker-ish activities where you keep the engine idling for long periods), you may want to upgrade to the 120A unit. Or switch some crap off. Or stop being such a creeper.
    😭😂😂😂🤣 kinda made my night there lol.

    But yes I to get the funky voltage reading I’ll be driving and tit will be at like 14.2 then I’ll look again it will be 12ish area nothing has change nothing turned off. I’m going to take mine out. Shop by me rebuilds starters and alts with quality parts for $50

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