"ESP FAULT! - Consult drivers manual"

[dave chante pas]

Hi,

Since few days now, I get the waring message ""ESP FAULT! - Consult drivers manual" on my Audi A4 B8 (2009).

Once I stop the engine and restart, the default disappear...till I turn the steering wheel and the message appear again.
So I assume that I get an issue with my steering angle sensor.

I plug my VAG-com, clear all DTC and move the steering wheel to get the error message and scan again.


Once clearing DTV, I get this scan:

-------------------------------------------------------------------------------
Address 01: Engine (J623-CAGA) Labels: 03L-906-022-CAG.clb
Part No SW: 03L 906 022 NN HW: 03L 906 019 AL
Component: R4 2,0L EDC H21 5483
Revision: 25H21---
Coding: 0A194012232403080000
Shop #: WSC 06325 000 00000
ASAM Dataset: EV_ECM20TDI03L906022NN A02006
ROD: EV_ECM20TDI03L906022NN_AU48.rod

No fault code found.
Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels: 8K0-907-379.clb
Part No SW: 8K0 907 379 BT HW: 8K0 907 379 BT
Component: ESP8 front H04 0010
Revision: -------- Serial number: --------------
Coding: 164D0C
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J393) Labels: 8K0-907-064-05.clb
Part No SW: 8K0 907 064 DP HW: 8K0 907 064 DP
Component: BCM2 1.1 H02 0324
Revision: 00002001
Coding: 030100
Shop #: WSC 06325 000 00000

Part No SW: 8T0 959 754 D HW: 8T0 959 754 D
Component: FBSAUDIB8 IDG H37 0060

Part No SW: 8K0 905 852 D HW: 8K0 905 852 D
Component: J764 ELV MLB H37 0042

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255) Labels: Redir Fail!
Part No SW: 8T1 820 043 AK HW: 8T1 820 043 AK
Component: KLIMA 3 ZONEN H08 0171
Revision: C1000000 Serial number: 01250820090833
Coding: 3C300000
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 8K0-907-063.clb
Part No SW: 8K0 907 063 P HW: 8K0 907 063 P
Component: BCM1 1.0 H25 0380
Revision: 10025001 Serial number: 00000000334591
Coding: 260050914074AF201601000300001D0D439C03280401014100 0000
Shop #: WSC 06325 000 00000

Part No SW: 8K1 955 119 A HW: 8T1 955 119
Component: WWS 250809 H06 0070
Coding: 00FD11

Part No SW: 8K0 955 559 HW: 8K0 955 559
Component: RLS H04 0003
Coding: 025028

Part No SW: 8K0 941 531 AL HW: 8K0 941 531 AL
Component: E1 - LDS H08 0090

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 8K0-919-475.clb
Part No SW: 8K0 919 475 R HW: 8K0 919 475 A
Component: PARKHILFE 8K H06 0070
Revision: 11001001 Serial number: 50941027909582
Coding: 300107
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 8K0-959-655.clb
Part No SW: 8K0 959 655 G HW: 8K0 959 655 G
Component: AirbagVW-AU10 H39 0560
Serial number: 003EFD058ESE
Coding: 30343435363030303030554A304C384B3053
Shop #: WSC 06325 000 00000
ASAM Dataset: EV_AirbaECUVWAUDI010 003010
ROD: EV_AirbaECUVWAUDI010_AU48.rod

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527) Labels: 8K0-953-568.clb
Part No SW: 8K0 953 568 F HW: 8K0 953 568 F
Component: Lenks.Modul H16 0014
Revision: -------- Serial number: 90315IHP0000K
Coding: 000016
Shop #: WSC 06325 000 00000

Component: E221 - MFL H02 0003

1 Fault Found:
00888 - Wiper Switch for Intermittent Operation (E22)
014 - Defective
Freeze Frame:
Fault Status: 01101110
Fault Priority: 2
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:46:04


-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 8T0-920-xxx-17.clb
Part No SW: 8K0 920 900 K HW: 8K0 920 900 K
Component: KOMBIINSTR. H19 0253
Revision: 00300000 Serial number: BWZ318489
Coding: 0F0D080003000008030000
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: 8T0-907-468.clb
Part No SW: 8T0 907 468 AA HW: 8T0 907 468 L
Component: GW-BEM 5CAN-M H10 0105
Revision: FB900055 Serial number: 5500F0980701B7
Coding: 00CF07
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844) Labels: None
Part No SW: 8K0 857 511 E HW: 8K0 857 511 A
Component: FLA H04 0004
Revision: AA001002
Coding: 02019164747464545425363E
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386) Labels: 8K0-959-793.clb
Part No SW: 8K0 959 793 J HW: 8K0 959 793 E
Component: TSG FA H11 0306
Revision: Serial number: 0000101746907
Coding: 011C02204000410001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. (J393) Labels: 8K0-907-064-46.clb
Part No SW: 8K0 907 064 DP HW: 8K0 907 064 DP
Component: BCM2 1.1 H02 0324
Revision: 00002001 Serial number: 0120480431
Coding: 01000620003904400320010400000000
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387) Labels: 8K0-959-792.clb
Part No SW: 8K0 959 792 J HW: 8K0 959 792 E
Component: TSG BF H11 0306
Revision: Serial number: 0000101701501
Coding: 011C02204400410001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 53: Parking Brake (J540) Labels: 8K0-907-801.clb
Part No SW: 8K0 907 801 H HW: 8K0 907 801 H
Component: EPB Audi B8 H09 0100
Revision: 00000003 Serial number: 00000000434948
Shop #: WSC 00000 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 55: Xenon Range Labels: 8K0-907-357.clb
Part No: 8K5 907 357 A
Component: Dynamische LWR H01 0010
Revision: 00000001 Serial number:
Coding: 0000004
Shop #: WSC 06324 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (R) Labels: None
Part No SW: 4F0 035 053 K HW: 4F0 035 053
Component: Radio U Basic H45 0074
Revision: AB001007 Serial number: 341H%097628739
Coding: 010003020000000001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794) Labels: None
Part No SW: 8R1 035 664 B HW: 8R1 035 664 B
Component: H-BN-NA H43 0793
Revision: -------- Serial number: 203IU0C7506523
Coding: 110100000206E3EF4580FF5E00000403140000000000000000
Shop #: WSC 02391 823 56573

2 Faults Found:
03175 - Invalid Data Set
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:23

Freeze Frame:
Voltage: 11.80 V

03389 - Data Set Implausible
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:23

Freeze Frame:
Voltage: 11.80 V
Bin. Bits: 010


-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388) Labels: 8K0-959-795.clb
Part No SW: 8K0 959 795 C HW: 8K0 959 795 C
Component: TSG HL H10 0306
Revision: Serial number: 0000101708259
Coding: 010402204000210001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam. Labels: 4L0-910-441.lbl
Part No SW: 8T0 907 441 B HW: 4L0 907 441 A
Component: J772__Rearview 0070
Revision: --H12--- Serial number: 525PA8-J8291OU
Coding: 1020006
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389) Labels: 8K0-959-795.clb
Part No SW: 8K0 959 795 C HW: 8K0 959 795 C
Component: TSG HR H10 0306
Revision: Serial number: 0000101707860
Coding: 010402204000210001
Shop #: WSC 06325 000 00000

No fault code found.

End ---------------------------------------------------------------------


When I create the "ESP Fault message", I get this scan:


-------------------------------------------------------------------------------
Address 01: Engine (J623-CAGA) Labels: 03L-906-022-CAG.clb
Part No SW: 03L 906 022 NN HW: 03L 906 019 AL
Component: R4 2,0L EDC H21 5483
Revision: 25H21---
Coding: 0A194012232403080000
Shop #: WSC 06325 000 00000
ASAM Dataset: EV_ECM20TDI03L906022NN A02006
ROD: EV_ECM20TDI03L906022NN_AU48.rod

2 Faults Found:
4698 - Function Restriction due to Received Malfunction Value
U1113 00 [036] - Open or Short to Plus
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Mileage: 99692 km
Date: 2016.04.07
Time: 17:49:28

4699 - Function Restriction due to Received Malfunction Value
U1113 00 [036] - Open Circuit
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Mileage: 99692 km
Date: 2016.04.07
Time: 17:49:28

Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels: 8K0-907-379.clb
Part No SW: 8K0 907 379 BT HW: 8K0 907 379 BT
Component: ESP8 front H04 0010
Revision: -------- Serial number: --------------
Coding: 164D0C
Shop #: WSC 06325 000 00000

1 Fault Found:
00778 - Steering Angle Sensor (G85)
013 - Check DTC Memory - Intermittent
Freeze Frame:
Fault Status: 00101101
Fault Priority: 6
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:49:28

Freeze Frame:
Hex Value: 0x0000
Hex Value: 0x40A2
Hex Value: 0x001C
Hex Value: 0x23A5
Hex Value: 0x00FF


-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J393) Labels: 8K0-907-064-05.clb
Part No SW: 8K0 907 064 DP HW: 8K0 907 064 DP
Component: BCM2 1.1 H02 0324
Revision: 00002001
Coding: 030100
Shop #: WSC 06325 000 00000

Part No SW: 8T0 959 754 D HW: 8T0 959 754 D
Component: FBSAUDIB8 IDG H37 0060

Part No SW: 8K0 905 852 D HW: 8K0 905 852 D
Component: J764 ELV MLB H37 0042

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255) Labels: Redir Fail!
Part No SW: 8T1 820 043 AK HW: 8T1 820 043 AK
Component: KLIMA 3 ZONEN H08 0171
Revision: C1000000 Serial number: 01250820090833
Coding: 3C300000
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 8K0-907-063.clb
Part No SW: 8K0 907 063 P HW: 8K0 907 063 P
Component: BCM1 1.0 H25 0380
Revision: 10025001 Serial number: 00000000334591
Coding: 260050914074AF201601000300001D0D439C03280401014100 0000
Shop #: WSC 06325 000 00000

Part No SW: 8K1 955 119 A HW: 8T1 955 119
Component: WWS 250809 H06 0070
Coding: 00FD11

Part No SW: 8K0 955 559 HW: 8K0 955 559
Component: RLS H04 0003
Coding: 025028

Part No SW: 8K0 941 531 AL HW: 8K0 941 531 AL
Component: E1 - LDS H08 0090

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 8K0-919-475.clb
Part No SW: 8K0 919 475 R HW: 8K0 919 475 A
Component: PARKHILFE 8K H06 0070
Revision: 11001001 Serial number: 50941027909582
Coding: 300107
Shop #: WSC 06325 000 00000

1 Fault Found:
01315 - Transmission Control Module
004 - No Signal/Communication
Freeze Frame:
Fault Status: 01100100
Fault Priority: 6
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:45:46

Freeze Frame:
Temperature: 25.0°C


-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 8K0-959-655.clb
Part No SW: 8K0 959 655 G HW: 8K0 959 655 G
Component: AirbagVW-AU10 H39 0560
Serial number: 003EFD058ESE
Coding: 30343435363030303030554A304C384B3053
Shop #: WSC 06325 000 00000
ASAM Dataset: EV_AirbaECUVWAUDI010 003010
ROD: EV_AirbaECUVWAUDI010_AU48.rod

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527) Labels: 8K0-953-568.clb
Part No SW: 8K0 953 568 F HW: 8K0 953 568 F
Component: Lenks.Modul H16 0014
Revision: -------- Serial number: 90315IHP0000K
Coding: 000016
Shop #: WSC 06325 000 00000

Component: E221 - MFL H02 0003

2 Faults Found:
00888 - Wiper Switch for Intermittent Operation (E22)
014 - Defective
Freeze Frame:
Fault Status: 01101110
Fault Priority: 2
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:46:04

00778 - Shareware Version. To Decode all DTCs
008 - Please Register/Activate - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 12
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:49:29

Freeze Frame:
(no units): 44.0
Text: 2CFFFFFF8EFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF00FFFFFF C0FFFFFFFF

Raw, Form. N/A: 255 255 000
Text: 22FFFFFFA1FFFFFFC300190AFFFFFF88FFFFFFC200
Bin. Bits: 11000011 00000000
Mass Flow: 193.48 g/s
Raw, Index/Key Err.: 194 000 118


-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 8T0-920-xxx-17.clb
Part No SW: 8K0 920 900 K HW: 8K0 920 900 K
Component: KOMBIINSTR. H19 0253
Revision: 00300000 Serial number: BWZ318489
Coding: 0F0D080003000008030000
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: 8T0-907-468.clb
Part No SW: 8T0 907 468 AA HW: 8T0 907 468 L
Component: GW-BEM 5CAN-M H10 0105
Revision: FB900055 Serial number: 5500F0980701B7
Coding: 00CF07
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844) Labels: None
Part No SW: 8K0 857 511 E HW: 8K0 857 511 A
Component: FLA H04 0004
Revision: AA001002
Coding: 02019164747464545425363E
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386) Labels: 8K0-959-793.clb
Part No SW: 8K0 959 793 J HW: 8K0 959 793 E
Component: TSG FA H11 0306
Revision: Serial number: 0000101746907
Coding: 011C02204000410001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. (J393) Labels: 8K0-907-064-46.clb
Part No SW: 8K0 907 064 DP HW: 8K0 907 064 DP
Component: BCM2 1.1 H02 0324
Revision: 00002001 Serial number: 0120480431
Coding: 01000620003904400320010400000000
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387) Labels: 8K0-959-792.clb
Part No SW: 8K0 959 792 J HW: 8K0 959 792 E
Component: TSG BF H11 0306
Revision: Serial number: 0000101701501
Coding: 011C02204400410001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 53: Parking Brake (J540) Labels: 8K0-907-801.clb
Part No SW: 8K0 907 801 H HW: 8K0 907 801 H
Component: EPB Audi B8 H09 0100
Revision: 00000003 Serial number: 00000000434948
Shop #: WSC 00000 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 55: Xenon Range Labels: 8K0-907-357.clb
Part No: 8K5 907 357 A
Component: Dynamische LWR H01 0010
Revision: 00000001 Serial number:
Coding: 0000004
Shop #: WSC 06324 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (R) Labels: None
Part No SW: 4F0 035 053 K HW: 4F0 035 053
Component: Radio U Basic H45 0074
Revision: AB001007 Serial number: 341H%097628739
Coding: 010003020000000001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794) Labels: None
Part No SW: 8R1 035 664 B HW: 8R1 035 664 B
Component: H-BN-NA H43 0793
Revision: -------- Serial number: 203IU0C7506523
Coding: 110100000206E3EF4580FF5E00000403140000000000000000
Shop #: WSC 02391 823 56573

5 Faults Found:
03276 - Please Check Software Version Management
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 6
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:24

Freeze Frame:
Text: DUA130,Fro

03175 - Invalid Data Set
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:23

Freeze Frame:
Text: nt,M,0,0,6

03389 - Data Set Implausible
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:23

Freeze Frame:
Text:
Text:

03157 - Functionality limited due to Communications Disruption
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 6
Fault Frequency: 2
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:30

Freeze Frame:
Bin. Bits: 00000000 00000000
Bin. Bits: 00000000 00000001
Bin. Bits: 00000000 00000100
Bin. Bits: 00000000 00000000
Bin. Bits: 00000000 00000000

03278 - Functionality Limited due to Missing Messages
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 6
Fault Frequency: 1
Reset counter: 228
Mileage: 99692 km
Time Indication: 0
Date: 2016.04.07
Time: 17:47:32

Freeze Frame:
Bin. Bits: 00000000 00000000
Bin. Bits: 00000000 00000100


-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388) Labels: 8K0-959-795.clb
Part No SW: 8K0 959 795 C HW: 8K0 959 795 C
Component: TSG HL H10 0306
Revision: Serial number: 0000101708259
Coding: 010402204000210001
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam. Labels: 4L0-910-441.lbl
Part No SW: 8T0 907 441 B HW: 4L0 907 441 A
Component: J772__Rearview 0070
Revision: --H12--- Serial number: 525PA8-J8291OU
Coding: 1020006
Shop #: WSC 06325 000 00000

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389) Labels: 8K0-959-795.clb
Part No SW: 8K0 959 795 C HW: 8K0 959 795 C
Component: TSG HR H10 0306
Revision: Serial number: 0000101707860
Coding: 010402204000210001
Shop #: WSC 06325 000 00000

No fault code found.

End ---------------------------------------------------------------------


So seems that my steering angle sensor is the one responsible of my issue, Isn't it?

My "ESP fault" generate:

- Faults on Module 01 'Engine'
- Fault on Module 03 'ABS'
- Fault on Module 10 'Park/steer assist'
- 1 add. fault on Module 16 'steering wheel'
- 3 add. faults on Module 5F 'Information Electr.'

Right? ;)


Thanks in advance for feedbacks,

David

[Cedric16]

Hi dave, i see there is recurrent default in your system. May be this link can help you to understand what is going on. If you don't understand French, just translate it, it's technically very strong. See u

[dave chante pas]

Hi,

I came back on my 'ESP fault' issue...
I bought a spare (1050Km) steering sensor angle from ebay..

> I switch them (existing = 8K0 953 568 G and 'new' one 8K0 953 568 G also)
> Using VCDS, I calibrate the new sensor ('zeroing' it :)
> I clear DTC
> try to turn the steering wheel from right to left few time, make a short drive....no more ESP fault!

I thought "finally I'm done with this issue"...but after new scan, I get a 'faulty Cruise control switch (E45)'.



The chance to get a faulty switch while changing my engle sensor is really small so I check all connections, cables, etc...but error still there.

Then I decide to install back my 'old' sensor angle, make new scan...and...

ESP fault appear again (of course! :)
Cruise control fully OK

So, 2 possibilities:

Is there any re-coding to realize after sensor angle replacement?

OR

My 'new' sensor angle is simply faulty??


Thanks for your feedbacks,

[van462]

On module 16 does the coding match for both components?

[dave chante pas]

On module 16 does the coding match for both components?

Which coding?!!
The only thing to do is calibration of the SAS...no coding required as ECU (module 16) already coded with CCS.