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  1. #1
    Senior Member Two Rings f4i-pilot's Avatar
    Join Date
    Feb 22 2016
    AZ Member #
    369160
    Location
    Hampton, VA

    B6 Cab 1.8t CVT to 5spd swap almost done

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    For the second time in 4 months my CVT went down, 1st time was the TCM, well since my car is in excellent condition I paid the Audi Stealership $2200 after argument to fix it. 4 months later (March) PRND light up again, thinknin it was a failed TCM again I had it towed to Audi and after 2 weeks they finally tell me its the Clutch disc fail and they want $5k. Big nope on that.

    Took a little bit but I tracked down a 2003 A4 FWD 1.8t 5spd.
    Removal of the CVT was somewhat of a PITA, but I did it solo. Fortunately I had everything I needed from the donor car, only needed time to do. As of last night:

    R&R center console, 5spd shifter installed, add RNS-E for a nice touch
    New Coolant Flange installed (Slow leaking)
    New Rear Main Seal
    New Valeo SMFW Kit installed
    5spd FPS Trans installed
    Stock Axels installed
    Starter put back in
    Pedals installed and new USP Clutch line installed(what a time saver)
    Then after a bit of bad info, found that I had the wrong Trans Crossmember and I let one go with the donor carshell I sold, fortunately the guy was pretty cool today and he's pulling it off and sending to me.

    So all I have left it the Subframe bolts, minor wiring(Clutch switches engage/disengage, reverse lights and brake switch)
    Bleeding, refill fluids, charge battery(it died)

  2. #2
    Senior Member Two Rings f4i-pilot's Avatar
    Join Date
    Feb 22 2016
    AZ Member #
    369160
    Location
    Hampton, VA

    [IMG]https://uploads.tapatalk-cdn.com/
    And here's when it'll be on the road again soon 20160406/424f7eeee346e2c30204b2d6c789dfcf.jpg[/IMG]


    Sent from my iPhone using Audizine mobile app

  3. #3
    Veteran Member Three Rings IslandHydro's Avatar
    Join Date
    Nov 29 2008
    AZ Member #
    35790
    Location
    WA State

    Good work, keep us informed on how it finishes and from there!
    B6 S4 Cabriolet
    Milltek exhaust w/ SW tips, H9 fogs (DRL), denison Ipod adapter.
    Debadged except the rings, TWM Leopard shift knob.
    TD Pro Race 1.2 Wheels, Continental Extreme Contact DWS.

  4. #4
    Veteran Member Three Rings Midnightblkb5's Avatar
    Join Date
    Jul 31 2013
    AZ Member #
    120031
    My Garage
    06 a4 b7 3.2 tip
    Location
    central jersey

    great job just did my cabby! from cvt to 0a3 quattro. if you have any questions pm me
    Last edited by Midnightblkb5; 07-07-2016 at 03:49 PM.
    His 03 a4 cabby 3.0! quattro swapped 0A3 6 spd 2.7t single turbo holset hx40

    Hers 06 a4 b7 3.2 tip

    build thread@ http://www.audizine.com/forum/showth...2#post12428942

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