So I've been meaning to do a write-up on this tune for a while, but just haven't had the time.
Having said that, I've decided that the S4 community could really benefit from knowing about this tune as it has totally transformed my S4 from a car that I liked driving, to one that I LOVE driving
Before I begin, I want to lay out one simple ground rule. though... NO FANBOYS!!! I know from looking though B6 S4 tuning threads that there is a contingent on AZ who thinks that there is only one tune worth getting and that no one else knows how to tune a N/A Audi engine. The simple fact is, the B6 engine is an engine. It obeys the same laws of physics, space, time, God and nature as every other suck, bang, blow air pump and it can be tuned just the same as any other engine. Yes, some 4.2 tunes are better than others, but despite the Kool-Aid that some have been drinking around here, there ARE other tuners who can also make a great tune for this engine.
Also , I want to make it clear that I do not in any way, stand to profit from this review. It is strictly a review of my experiences with Fabspeed and a thanks for the assistance that Steve has so graciously offered me over the last 3-4 months.
Now, onto the good stuff
After my initial disappointment with an absolute garbage V6 3.0 tune I had bought for $425 from a 'reputable' and well known tuning company (not JHM though). and frustrated with the lack of transparancy from any other alternative tuning solution, I decided to delve into Motronic about 6-8 months ago with the intent of tuning my V6 myself. So, armed with Winols and a raw hex dump, I started the task of teaching myself Motronic tuning basics and developing a V6 definition file. This blew up into a full fledged obsession (says my girlfriend lol).
However, after hundreds and hundreds of hours of researching, looking through binaries, collecting logging data and writing dozens and dozens of file revisions, etc... I actually ended up making some pretty good headway, developing a DAMOS and a reasonably good tune for the 3.0 V6, as well as a DAMOS for the B6 S4. I've posted both on nefmoto.com for anyone who wants to use them http://nefariousmotorsports.com/foru...c=8764.0title= (V6 3.0 DAMOS AND TUNE) and http://nefariousmotorsports.com/foru...79329#msg79329 (V8 B6 560G 4.2 DAMOS). (I also started making up a DAMOS for a 2008 Touareg if anyone wants it http://nefariousmotorsports.com/foru...c=9844.0title=)
While on Nefmoto, I was fortunate enough to make the acquaintance of a fellow named Steve. Steve was kind enough to shoot me his number and quite candidly provided me with some incredibly useful tips with respect to Motronic tuning.
At this point, I had no idea what Steve did for a living, and he casually remarked that he had recently been tuning a new Ferrari and would be working on a McLaren tune in the next little bit....
[RECORD SCRATCH!!!!]
WHAT!!!!???
Yes, as it turns out, Steve is associated with good folks at Fabspeed and has been doing their tuning. Let me tell you, he is a damn good tuner. His credentials include tuning all manners of Porsches, Ferraris, high end Audis like the R8's etc... Seriously, I felt like I was talking to the Yoda of Motronic lol. This guy knows his stuff inside out, backwards, forwards, sideways and a couple other dimensions that I have only seen after eating Scooby-Doo pieces of blotter paper.
Also, I'd like to point out that unlike most of the canned tunes out there where a tuner either buys the tune from someone, or pays a calibrator to make the tune for them, Steve can actually make a custom tune for whatever hardware you want.
91 Craptane? fine, 110 Octane race gas? fine, headers? fine, want more aggressive throttle response? fine, etc....
Anyway I mention that I had recently bought a B6 S4 and was thinking of tuning that myself as well. However, at that time, my tune for my V6 was still well into it's infancy and I was reluctant to dive into tuning a car with a $5000 unobtanium engine in it. So after a bit of discussion, Steve gives me an offer I can't refuse, "send me your file and I'll have a look at it".
20-30 minutes later, I get a binary in my email, I flash it to my ECU and start the car. THIS IS IMPORTANT: notice that I didn't need to give up my car for 2 days, pay to ship my ECU or buy some $150+ goofy encrypted flashing cable. Steve actually just sent me a .bin that I could flash myself!!!
Now I should say at this point, my expectations weren't that high based on what I've heard from other people who have had a stock S4 reflashed. But let me tell you, IT MAKES A HUGE DIFFERENCE!!!!! Especially on the Tiptronic cars.
The car felt way smoother, throttle response was much improved, it downshifted when I asked it to, and felt stronger on the top end to boot. Honestly, it was well worth the price of admission and I'm glad I didn't wait to get downpipes before getting a decent tune.
What I feel is often overlooked in the Audi community are the realities of tiptronic transmission behavior. In their stock forms, Audi automatic transmissions are lazy, requiring large amounts of throttle input to summon downshifts and quick transient movements. Yes, you can get the same effect as a remapped throttle curve by stepping harder on the stock throttle, but the reality is, in everyday driving, you only have a limited time to react to traffic.
There's also the issue of the fact that from 1000-2000 RPM, the torque converter on the 6HP-19 is designed to slip, which results in that smooth, slushbox feeling that Audis are plagued with from the factory.
This tune does away with all of that. Imagine two fighters circling each other. Both are equally matched, but one has his fists up and at the ready, just waiting to strike, the other, is dancing around with his hands dangling at his sides and his pants around his ankles when the bell rings, who do you think is going to win...?
What I also really want to emphasize about all this is how candid and open Steve was about what he did to the file. This is a very sharp contrast to 99% of the other tuning operations who won't tell you a damn thing to justify your spending $500+ of your hard earned dollars. Rather, you get the same old "oh, it's proprietary, I can't tell you why ours is so much better than the competition, but trust me, just fork over your cash without question you'll love it"...
Well, since Steve provided me with the base calibrations, I decided to do some tweaking of my own and I've been sharing that info with Steve over the last 3-4 months to further refine the file and see if there were some more areas where we could make some gains.
What I'm particularly proud of is that I've worked out all the cam phasing maps and I've been experimenting with optimizing them. I've also worked out a really nice, aggressive (but still tractable) set of throttle maps to compliment the new cam phasing.
I can say for sure that proper cam phasing makes a significant difference in airflow though.
Here's some overlays of different cam phasing strategies. The "old" timing is similar to the stock phasing minus the little zig-zag at around 4400 RPM, the "new" timing is the phasing strategy that I developed for this tune. Note that there's a definite gain above 5000 RPM and trust me, you can feel it!
This is also on the stock cats, I suspect those with downpipes may see even better gains.
Now, do other tuners alter the cam phasing, who knows? Apparently these questions are akin to State secrets [roll eyes]. That said, if some of the other tuners actually want to start talking about what calibrations they've changed, I'm all ears......
Alternatively, if anyone has some log data from another 4.2 V8 tune, please PM me the .CSV file and I can look at it. I'd love to see what's really been changed on the other 4.2 tunes.
Anwyay, I'll add to this thread as it goes along. However I at least wanted to send a shout out to Steve and let you know that if you're looking for a great tuner, who can make a solid/custom tune for any audi, (S4, RS4 R8, B8 S4, etc...) at a reasonable price, that doesn't require all sorts of hassle and downtime, give Fabspeed a call and see what they can do for you.
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