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  1. #1
    Veteran Member Four Rings bmwpower603's Avatar
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    Mechanical Adjuster Failed

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    My mechanical adjuster was worn. And failed. 2004 audi s4 moro blue 6speed 150,015 miles.

    Have already done, valve covers, clutch, flywheel, slave cylinder, rear main seal... and much more

    If i decide to get the $4,000.00 JHM timing chain kit. https://jhmotorsports.com/shop/catal...us-p-2311.html


    Should this realistically last another 100k, WITHOUT having to pull the engine again? (maybe do head gasket?)

  2. #2
    Veteran Member Four Rings FulhamFTW's Avatar
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    Jul 11 2010
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    STL, MO

    Uh, yeah, you should been fine after that provided your cylinders are in good condition. You shouldn't need to touch that engine again for a long while.

  3. #3
    Veteran Member Four Rings gcoy's Avatar
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    Apr 06 2009
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    My Garage
    2005 B6 S4 6mt Avant & 2001 B5 S4 6mt Avant (Sold) & 2007 VW Passat 3.6 4Mo wagon
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    Boise Id

    Do it. Its a good investment. These cars are solid in So many ways.

  4. #4
    Veteran Member Four Rings bmwpower603's Avatar
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    The JHM mechanical adjuster looks like it can take a beating.

    Audi got cheap. Bad engineering.

    I would compare that to the, failure prone mitsubishi turbos BMW used on the 07 335i/ 135i

    Better materials used. Can go a LONG way.

  5. #5
    Veteran Member Three Rings
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    Oct 03 2013
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    Metro

    I have a set of mechanical adjusters with very little wear if you wanted a cheaper alternative. Have pics of the wear

  6. #6
    Veteran Member Four Rings gcoy's Avatar
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    2005 B6 S4 6mt Avant & 2001 B5 S4 6mt Avant (Sold) & 2007 VW Passat 3.6 4Mo wagon
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    Boise Id

    Yes, The JHM adjusters look Really good. They released them a month after I did my timing service. I was bummed but the new OEM adjusters should last me another 100k.

  7. #7
    Active Member Four Rings S4orgy's Avatar
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    Nov 11 2008
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    35160
    My Garage
    05' B6 S4 B.R. 2000 B5 2.8 B.B.
    Location
    New Britain/Farmington, CT

    Do valvetrain while its out. Wouldnt want to pay 4k on timing and have a worn valve seal go bad
    05' B6 S4 Brilliant Red 6MT: JHM 93 Tune ● JHM Ported Manifold w/spacers ● JHM Lightweight Pulley ● JHM Lightweight Flywheel ● JHM STG3 Clutch ● A.W.E. Catless 2.5" Downpipes ● Custom 2.5" Corsa Non-Res Exhaust w/x-pipe ● KW V3 Coilovers ● Stern Adjustable Upper Control Arms ● JHM Short Throw Shifter

    00' B5 A4 2.8 5MT: Gone

  8. #8
    Veteran Member Three Rings
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    Quote Originally Posted by S4orgy View Post
    Do valvetrain while its out. Wouldnt want to pay 4k on timing and have a worn valve seal go bad
    how much work/cost is involved with replacing the valve seals? I didn't realize until recently that they are known to fail, once I learned that I decided to at least inspect them when I have my engine torn down for timing but I've also been meaning to look into how much bigger of a job that would make it, and whether or not it's diy-able or if it would require a machine shop or what

  9. #9
    Veteran Member Four Rings bmwpower603's Avatar
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    Should the FRONT seal be done also??

    Is this the correct valve seal kit your referring to from JHM ? https://jhmotorsports.com/shop/catal...2l-p-1285.html

    I think I'm going to get Oil check valve, and intake spacer kit. This will also prevent a lot of future repairs. And guide wear..

  10. #10
    Active Member Four Rings S4orgy's Avatar
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    Nov 11 2008
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    05' B6 S4 B.R. 2000 B5 2.8 B.B.
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    New Britain/Farmington, CT

    Quote Originally Posted by 2004B6S4 View Post
    how much work/cost is involved with replacing the valve seals? I didn't realize until recently that they are known to fail, once I learned that I decided to at least inspect them when I have my engine torn down for timing but I've also been meaning to look into how much bigger of a job that would make it, and whether or not it's diy-able or if it would require a machine shop or what
    once all the original timing components/chains are removed there are a few bolts holding the head to the block. You need a special tool to remove the seals. Theres a way to do it with the head still on but will be harder to do than to just take the head off.
    05' B6 S4 Brilliant Red 6MT: JHM 93 Tune ● JHM Ported Manifold w/spacers ● JHM Lightweight Pulley ● JHM Lightweight Flywheel ● JHM STG3 Clutch ● A.W.E. Catless 2.5" Downpipes ● Custom 2.5" Corsa Non-Res Exhaust w/x-pipe ● KW V3 Coilovers ● Stern Adjustable Upper Control Arms ● JHM Short Throw Shifter

    00' B5 A4 2.8 5MT: Gone

  11. #11
    Active Member Four Rings S4orgy's Avatar
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    Nov 11 2008
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    05' B6 S4 B.R. 2000 B5 2.8 B.B.
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    Quote Originally Posted by bmwpower603 View Post
    Should the FRONT seal be done also??

    Is this the correct valve seal kit your referring to from JHM ? https://jhmotorsports.com/shop/catal...2l-p-1285.html

    I think I'm going to get Oil check valve, and intake spacer kit. This will also prevent a lot of future repairs. And guide wear..
    yes & yes..also the coolant temp sensor and slave cylinder
    05' B6 S4 Brilliant Red 6MT: JHM 93 Tune ● JHM Ported Manifold w/spacers ● JHM Lightweight Pulley ● JHM Lightweight Flywheel ● JHM STG3 Clutch ● A.W.E. Catless 2.5" Downpipes ● Custom 2.5" Corsa Non-Res Exhaust w/x-pipe ● KW V3 Coilovers ● Stern Adjustable Upper Control Arms ● JHM Short Throw Shifter

    00' B5 A4 2.8 5MT: Gone

  12. #12
    Veteran Member Four Rings Mr. Corey's Avatar
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    Jan 14 2009
    AZ Member #
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    My Garage
    Audi's
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    NYC

    Quote Originally Posted by S4orgy View Post
    Do valvetrain while its out. Wouldnt want to pay 4k on timing and have a worn valve seal go bad
    This!!

    Quote Originally Posted by bmwpower603 View Post
    Should the FRONT seal be done also??

    Is this the correct valve seal kit your referring to from JHM ? https://jhmotorsports.com/shop/catal...2l-p-1285.html

    I think I'm going to get Oil check valve, and intake spacer kit. This will also prevent a lot of future repairs. And guide wear..
    And this!!!

    PS: while the engines out, headers will make your car a beast!!!!!!!...... might as well.
    Suzuka Gray Gated V10 B6 Nogaro with lots of mods BUILD THREAD B7 Sprint B8 Nogaro Avant
    Photography Website www.coreymaywalt.com

  13. #13
    Veteran Member Four Rings bmwpower603's Avatar
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    Ok great!
    My friend who is a master bmw technician. Said he would only charge me $2500.00 for engine removal, Full timing, and head gasket replacement.

    I think that is really fair. Does anyone know what JHM charges to do this? But they must do so many..

  14. #14
    Established Member Two Rings arrogntbastrd06's Avatar
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    Oct 08 2015
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    Nothing, it's empty now... haha
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    Connecticut

    Quote Originally Posted by bmwpower603 View Post
    Ok great!
    My friend who is a master bmw technician. Said he would only charge me $2500.00 for engine removal, Full timing, and head gasket replacement.

    I think that is really fair. Does anyone know what JHM charges to do this? But they must do so many..
    If your BMW master tech buddy does a good job, i'd like to take him up on his offer as well, seeing as that is about $1500 dollars less than two of the three quotes I have received so far.

    Keep us posted if you go that route!
    - Do unto others as you would have them do unto you -

    Stock 2006 Audi S4 25quattro Edition

  15. #15
    Veteran Member Four Rings bmwpower603's Avatar
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    Im sure he would be up for that.

    He just left BMW about 2 months ago. And has been slow, but steady right now. He can use the work.

    I will keep everyone posted!!

  16. #16
    Veteran Member Three Rings 0396's Avatar
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    Feb 10 2005
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    Since part of the discussion deals with labor cost.
    I was recently quoted $3000 labor for a full timing job where they only pull the trans. I asked how, reply was we can change out most and only need to work from above for a few items. ..does this sound possible and is the quote average?
    0396

  17. #17
    Established Member Two Rings arrogntbastrd06's Avatar
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    Quote Originally Posted by 0396 View Post
    Since part of the discussion deals with labor cost.
    I was recently quoted $3000 labor for a full timing job where they only pull the trans. I asked how, reply was we can change out most and only need to work from above for a few items. ..does this sound possible and is the quote average?
    I've had several independent shops quote a similar price for trans removal and timing service, but most of the high end specialty shops have told me that pulling the engine is the better choice because it greatly reduces the chance of anything being missed or improperly removed/installed/adjusted.

    Most of the shops I have talked to will only perform the entire timing system service (full kit) if they are allowed to pull the engine.
    - Do unto others as you would have them do unto you -

    Stock 2006 Audi S4 25quattro Edition

  18. #18
    Veteran Member Three Rings 0396's Avatar
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    Thanks for the reply. I think that for the money, its best to pull the motor. To my knowledge, Audi dealership pull engine and trans as a unit and pull trans to access the timing components.
    0396

  19. #19
    Veteran Member Four Rings VinnysS4's Avatar
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    Nov 12 2015
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    2004 s4 Avant, 2005.5 S4 Manual swapped, 2002 A4 3.0 6 speed, 2004 A4 1.8 5 speed
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    Oregon

    The job can be done with the engine in.....but trust me when i say that it is best to pull the engine. It CAN be done with only removing the transmission, but lets be honest...do it right the first time and you wont have to do it again..that is unless you put oem chain guides in...and then you'll be doing the job again in 100k lol JHM FTW
    1997 VW GTI VR6 (sold), 2003 Audi RS6 (sold), 2010 Audi A4 2.0T (RIP Totaled on 11/2/2015 ) 2005.5 Audi S42011 Dieselgate Q7 TDI..... patiently waiting for my warranty to expire!!

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  20. #20
    Veteran Member Four Rings gcoy's Avatar
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    2005 B6 S4 6mt Avant & 2001 B5 S4 6mt Avant (Sold) & 2007 VW Passat 3.6 4Mo wagon
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    Boise Id

    Quote Originally Posted by 0396 View Post
    Since part of the discussion deals with labor cost.
    I was recently quoted $3000 labor for a full timing job where they only pull the trans. I asked how, reply was we can change out most and only need to work from above for a few items. ..does this sound possible and is the quote average?
    Sounds about right.
    Yes. Pull the motor and trans.

  21. #21
    Veteran Member Three Rings TEB's Avatar
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    Sep 19 2010
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    '70 Cutlass, Yukon, MDX, Pilot
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    Ponte Vedra Beach, FL

    Quote Originally Posted by bmwpower603 View Post
    Ok great!
    My friend who is a master bmw technician. Said he would only charge me $2500.00 for engine removal, Full timing, and head gasket replacement.

    I think that is really fair. Does anyone know what JHM charges to do this? But they must do so many..
    Is that quote including parts, or in addition to parts?

  22. #22
    Veteran Member Four Rings bmwpower603's Avatar
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    Parts is $4,000 alone..

    https://jhmotorsports.com/shop/catalog/product_info.php?products_id=2311{130}293



    $3,000 is for labor

  23. #23
    Veteran Member Three Rings TEB's Avatar
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    '70 Cutlass, Yukon, MDX, Pilot
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    Quote Originally Posted by bmwpower603 View Post
    Parts is $4,000 alone..

    https://jhmotorsports.com/shop/catalog/product_info.php?products_id=2311{130}293

    $3,000 is for labor
    That is certainly the low risk approach. My mechanic has convinced me that the JHM Intermediate kit is sufficient. I believe it's the most popular kit JHM sells FWIW.https://jhmotorsports.com/shop/catal...h=21_56_61_240

    I get the extra piece of mind, but $2500 is a lot of cabbage.

  24. #24
    Veteran Member Four Rings bmwpower603's Avatar
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    That depends on if your keeping the car i guess. And if you want to pull the engine once again. For something like the Electrical Cam adjusters

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