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  1. #1
    Senior Member Two Rings tomahawk297's Avatar
    Join Date
    Jul 25 2014
    AZ Member #
    267954
    Location
    Mississippi

    Angry Headlight leveling sensor bolt broken off.....

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    So apparently I have over tightened the bolt to the headlight leveling sensor and broke it off smooth, any ideas here? The frustration of working in the rain makes me break things





  2. #2
    Veteran Member Four Rings fly300kts's Avatar
    Join Date
    Oct 16 2008
    AZ Member #
    34255
    My Garage
    03 Golf GTI - 03 Golf 2.0l - 04 Golf 2.0L
    Location
    South Florida - Ft Lauderdale

    Drill and tap a new hole

    Phil

  3. #3
    Senior Member Two Rings tomahawk297's Avatar
    Join Date
    Jul 25 2014
    AZ Member #
    267954
    Location
    Mississippi

    Quote Originally Posted by fly300kts View Post
    Drill and tap a new hole

    Phil
    Problem is a drill won't fit back there.

  4. #4
    Veteran Member Four Rings fly300kts's Avatar
    Join Date
    Oct 16 2008
    AZ Member #
    34255
    My Garage
    03 Golf GTI - 03 Golf 2.0l - 04 Golf 2.0L
    Location
    South Florida - Ft Lauderdale

    Quote Originally Posted by tomahawk297 View Post
    Problem is a drill won't fit back there.
    Small one pneumatic should

    Phil

  5. #5
    Veteran Member Four Rings Okedokey's Avatar
    Join Date
    Oct 24 2015
    AZ Member #
    363505
    Location
    Perth, WA

    so is that just two pieces of plastic you want back together?
    A4 B7 2.0T | HPFP upgrade + FMIC | BSR Stage II + exhaust + HFC | 3.0TFSI Throt. Body | RS4 fuel contr., PRV + S3 inj., G247 + DW300c | GFB DV+| 034 RSB + all arms and mounts | S4 brakes | B12 Bilstein suspension + H&R springs | RNS-E + Polk Audio PA D5000.5 - 4 x DB6502 + DB840DVC sub + Pioneer 10" sub | LEDs throughout | 19" Audi 2015 RS4 rims

    My respray thread

  6. #6
    Veteran Member Four Rings
    Join Date
    Dec 23 2011
    AZ Member #
    85651
    Location
    USA

    Mine broke a while back. I just glued it together

  7. #7
    Senior Member Two Rings tomahawk297's Avatar
    Join Date
    Jul 25 2014
    AZ Member #
    267954
    Location
    Mississippi

    Quote Originally Posted by Okedokey View Post
    so is that just two pieces of plastic you want back together?
    No it's the metal mount on the sensor that needs to be bolted to the metal, no plastic. I might just clamp it down and try some kind of glue. Any recommendations as far as gluing goes?

  8. #8
    Veteran Member Four Rings Okedokey's Avatar
    Join Date
    Oct 24 2015
    AZ Member #
    363505
    Location
    Perth, WA

    A4 B7 2.0T | HPFP upgrade + FMIC | BSR Stage II + exhaust + HFC | 3.0TFSI Throt. Body | RS4 fuel contr., PRV + S3 inj., G247 + DW300c | GFB DV+| 034 RSB + all arms and mounts | S4 brakes | B12 Bilstein suspension + H&R springs | RNS-E + Polk Audio PA D5000.5 - 4 x DB6502 + DB840DVC sub + Pioneer 10" sub | LEDs throughout | 19" Audi 2015 RS4 rims

    My respray thread

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