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  1. #1
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    No start-need assistance

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    Pulled engine to install KO4's and new clutch w/dual mqass flywheel. Have not been able to get engine to run since re-install. No codes. Have spark at plugs, have fuel pressure at fuel rail, fuel pump relay pulls in, checked all fuses and grounds, substituted another ecm, put test light on fuel injector and it showed cycling voltage to injector, installed known good cps. Flywheel can't be mis-clocked-it will only go on one way. I am pretty much at a loss of where to look next. Would appreciate any suggestions.

  2. #2
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    And by the way, it will run perfectly on starting fluid, so obviously some type of fueling problem.

  3. #3
    Senior Member Two Rings Quattro_The_Dog's Avatar
    Join Date
    Mar 03 2014
    AZ Member #
    150706
    My Garage
    sports gear
    Location
    The Woods, CA & WA

    If you didn't change timing than you must not be getting spark or fuel. The engine literally has to fire if you have air spark and fuel. Double check you are actually firing your coils and lift your rail to see if injectors spray.

    If you did an aftermarket flywheel is it a off name one with the tone ring messed up? Heard of some with it misaligned.
    Stage 3+ S4 28 PSI daily driven

  4. #4
    Veteran Member Four Rings DiertyEuroSpec's Avatar
    Join Date
    Aug 21 2009
    AZ Member #
    46695
    Location
    Fairfield County, CT

    Did you attempt to run with the MAF unplugged? If so what happened then?
    2003 A4 1.8T Quattro | 18" BBS CH | KW V3 | FT F21 Mixed Flow | MOTOZA | RA4 Stage 1 w/SMFW | Milltek | Uni HFC/3'' DP Combo | 3'' TIP w/MAF | 550cc | TR1.8 FMIC | USP F/R | H-Sport F/R Sway | APR Snub | RS4 Motor Mounts | Stern Trans Mount | Skid Plate | Solid Tie Rod Ends | Short Shifter | Euro Shift Knob | VMR Boost Gauge | S4 F/R Brakes | Tyrolsport Stiffening Kit | ECS S.S. Lines | Hawk HPS Pads | 034 PCV

  5. #5
    Senior Member Two Rings Quattro_The_Dog's Avatar
    Join Date
    Mar 03 2014
    AZ Member #
    150706
    My Garage
    sports gear
    Location
    The Woods, CA & WA

    You just said you have fuel... obviously you don't.
    Stage 3+ S4 28 PSI daily driven

  6. #6
    Veteran Member Four Rings erykv1's Avatar
    Join Date
    Jul 01 2014
    AZ Member #
    260666
    Location
    'murca

    get a gauge and check fuel pressure at the rail, report back :)

  7. #7
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    QUATTRO,
    I stated that I have fuel at the fuel rail- the fuel pump runs. I will check pressure at the fuel rail rail tomorrow.It has to be something stupid and simple, like I have the fuel lines hooked up incorrectly on top the engine. I will also try to run with the maf disconnected. Appreciate all the responses and will respond again tomorrow after chasing my tail some more. The flywheel is a stock dual mass flywheel. The car runs perfectly with starting fluid- that would tell me the timing is not skewed. I am just not getting fuel for some reason. What's odd is that installing a 12v test light on an injector, I get normal pulsed voltage to the injector, so possibly I am having insufficient fuel pressure.

  8. #8
    Established Member Two Rings
    Join Date
    Feb 10 2011
    AZ Member #
    70768
    Location
    TN

    Is it turning over? Try the crank position sensor..I broke mine off and didn't notice, it'll turn over all day long but won't start up..changed that sensor and it cranked right up..

  9. #9
    Veteran Member Four Rings jaychen's Avatar
    Join Date
    Feb 19 2011
    AZ Member #
    71196
    Location
    Earth

    Did you install a new fuel pump? If so, what sort? And how was it wired?
    2000 Achat S4

  10. #10
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    Did not install new fuel pump. Tested fuel pressure at fuel rail today-have plenty of pressure. Replaced new crankposition sensor with known good one-no change. Tried unplugging maf-made no difference. Checked all grounds many times. Can get it to run with starting fluid so I know the problem definitely is the injectors are not firing. Tried a new ecu-no change. Allk it will do when I try to start it is sputter. Turns over fine. Again, I'm lost. Any suggestions appreciated.

  11. #11
    Veteran Member Four Rings erykv1's Avatar
    Join Date
    Jul 01 2014
    AZ Member #
    260666
    Location
    'murca

    did you by some chance put the fuel feed in the return and the return in the feed when reassembling, it will still read pressure if thats the case.

    if the routing is correct, check fuse / relay box on the injector ground side.

  12. #12
    Senior Member Two Rings Quattro_The_Dog's Avatar
    Join Date
    Mar 03 2014
    AZ Member #
    150706
    My Garage
    sports gear
    Location
    The Woods, CA & WA

    Sorry for the rolleyes, I see you actually said fuel rail now.

    If you have vcds you can fire the injectors.
    Stage 3+ S4 28 PSI daily driven

  13. #13
    Veteran Member Four Rings jaychen's Avatar
    Join Date
    Feb 19 2011
    AZ Member #
    71196
    Location
    Earth

    So you have physically removed the rail (with feed and return still attached) and flipped it up and tried starting the car (to verify fuel is spraying out of injectors)?

    Have you taken the coils out and left the plugs in the end of the coil and watched to see if they're sparking?

    Back to basics, but if you have a good ecu, fuel and spark.. things ignite.
    2000 Achat S4

  14. #14
    Veteran Member Four Rings zillarob's Avatar
    Join Date
    Nov 16 2010
    AZ Member #
    67118
    My Garage
    2kS4, 84gli, 84caddy dsl
    Location
    WetSide, WA

    Got all the plugs in good up by the ecu? Grounds on the back of the head and behind the coolant res?
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  15. #15
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    jaychen and zillarob::
    Thanks for your suggestions ! I will pull the fuel rail today and flip it and try to start it and see if I get any fuel spraying from injectors, although I am fairly certain I am not, because spraying starting fluid allows the engine to run for a few seconds. I have already verified I have spark as you suggested. Zillarob- I have been over the grounds multiple times and they are all attached - even removed them and sanded aconnectors and ground location. Have also installed a different ecu thinking I might have an issue there, and made sure all plugs were tight, but same result with either of them. Removed the plastic cover from the fuel pump relay and crankeed engine over to verify realy was working and it is. Chedked fuel pressure and it is good also. Again- thanks to all for the helpful suggestions. I have searched and searched for a motronic schematic but there doesn't seem to be one available online. That would be helpful to trace back fuel injector coil wiring. I understand there is 12 v to the injectors with the key on and that they are grounded thru the ecu to fire the coils.

  16. #16
    Veteran Member Four Rings jaychen's Avatar
    Join Date
    Feb 19 2011
    AZ Member #
    71196
    Location
    Earth

    if your car worked before you pulled it apart, im 99% sure it's hardware related.

    check to see if you have fuel physically spraying, if you do not, something is a miss (obviously).

    methodically work backwards from the rail.

    have you bench tested the fuel pump? I know you said you have pressure, but just for the sake of it?

    cant really screw the feed/return up, one is threaded, one is not.
    2000 Achat S4

  17. #17
    Senior Member Two Rings
    Join Date
    Feb 24 2010
    AZ Member #
    55089
    Location
    Oregon, Ohio 43616

    Quote Originally Posted by jaychen View Post
    if your car worked before you pulled it apart, im 99% sure it's hardware related.

    check to see if you have fuel physically spraying, if you do not, something is a miss (obviously).

    methodically work backwards from the rail.

    have you bench tested the fuel pump? I know you said you have pressure, but just for the sake of it?

    cant really screw the feed/return up, one is threaded, one is not.
    Jaychen-you were exactly right! Determined that the injectors were not spraying fuel. Assumed it was an electrical problem somewhere down the line-wrong assumption. It turns out it was the fuel injectors themselves-all six of them. I am going stage 3 and had ourchase some green giants from a member on the forum quite some time ago. They sat for a while at my location and who knows how long he had them sitting around before I bought them. Every single one was plugged totally. Put my old injectors back in and the car started immediately and runs fine. Can't thank everyone enough for all thye suggestions. I have an Awe stage 3 ecu. New Ko4's just installed along with Rs4 clutch, catless downpipes and Miltek exhaust. Question I have now is, because of the Awe stage 3 tune, is it best to install green giants rather than another type injector?
    Again- really apprecaite the help-been tearing my hair out thinking I did something wrong during the clutch/flywheel install or engine re-install.

  18. #18
    Active Member Four Rings aysix's Avatar
    Join Date
    Feb 06 2012
    AZ Member #
    87775
    Location
    Las Vegas

    Very good

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