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  1. #1
    Active Member Two Rings
    Join Date
    Aug 13 2015
    AZ Member #
    348606
    Location
    Kelowna

    Wastegate Adjustment Under Hood?

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    Can I adjust my waste gate under the hood or do I need to remove the turbo? My car peaks to 12lbs then makes it way back to 6lbs while accelerating. Also makes a rattling under the hood. I am suspecting a loose waste gate.

  2. #2
    Veteran Member Three Rings
    Join Date
    Jan 22 2014
    AZ Member #
    139742
    Location
    Fairfield, Ca

    I dare say most wastegates can be adjusted on the car, but I don't know what car or set up you have so more information would be helpful.
    2005.5 A4 Avant; TSI cam follower conversion. Build Thread

    99.5 1.8TQM; Maestro, GTX2867R, and a ton more mods. RIP
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  3. #3
    Veteran Member Four Rings Seerlah's Avatar
    Join Date
    Dec 05 2007
    AZ Member #
    23104
    Location
    A place between here and there

    I have done this before, so it def can be done. It is a major PITA, though.
    I hate it when my car acts like a little bitch, treating me like a bitch

  4. #4
    Established Member Two Rings
    Join Date
    Apr 25 2014
    AZ Member #
    195491
    Location
    Downey, CA

    You don't have to take out the turbo, but unbolting the downpipe, manifold and removing the intake box gives you much more room to work with.

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  5. #5
    Veteran Member Four Rings walky_talky20's Avatar
    Join Date
    Jun 30 2008
    AZ Member #
    30427
    Location
    Erie, Pennsylvania

    I don't take out the manifold. I just drop the downpipe to do it. Works a treat. I wrote up a list of steps I used to do it:

    Quote Originally Posted by walky_talky20 View Post

    So I had to replace my turbo>downpipe gasket today. "While I was in there" I decided I would "cowboy up" and check/adjust my wastegate as well. I successfully adjusted my wastegate to 5psi crack pressure *without removing the exhaust manifold*. The procedure was as follows:

    - cowboy up
    - remove 3 nuts holding downpipe to the turbo
    - unbolt downpipe mounting bolt to transmission
    - push downpipe off the turbo and down a bit to create some room
    - loosen pinch clamp slightly and pull pressure hose off the wastegate actuator
    - connect metered pressure supply to the actuator
    - determine the current crack pressure (when you are able to spin the flapper)
    - pressure up to FULLY EXTEND the actuator rod
    - remove the adjustment nut clip (mine did not have this)
    - Use a 10mm deepwell socket (1/4" drive), extension, and ratchet to loosen and remove the end nut from the rod.
    - spin the other nut up the shaft with your fingers (mine wouldn't move by hand, so I had to do these next 3 steps)
    - hold the flapper open and remove all pressure from the actuator
    - slip the rod on top of the flapper lever, pressure it up again (fully extend)
    - Use the socket/ratchet to tighten the inboard nut and move it up the shaft a few turns
    - remove pressure, slip the rod back into the lever arm hole, pressure up again, install end nut snug (but not tight)
    - test new cracking pressure (repeat above steps again if it isn't right)
    - Use socket/ratchet to fully tighten the end nut and install the clip
    - reconnect the pressure line to the wastegate actuator, pinch using long side cutters
    - put your downpipe back on
    - cowboy down (?)
    - done

    I adjusted mine to crack at 5 psi. It was previously adjusted to about 3 psi. It took maybe 2 or 3 turns of the nut.
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
    2006 Passion Red Volvo V50 T5 AWD 6MT
    2000 Satin Silver Passat 1.8T FWD Wagon, Slippy Tiptronic, 15" Hubcaps
    2001 Aluminum Silver Metallic A4 Avant 1.8TQM (winter sled)

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