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  1. #1
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    102025
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    Jacksonville/FL

    Car will not start after engine pull

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    I replaced my driver side turbo a week ago but have not been able to get it running again. The locking nut came off the compressor wheel. I ended up with about a quart of oil sitting in my driver side intercooler\piping. Car ran fine before I pulled the engine. I'm lost. This is my 4th pull and never had a problem before. I have tried the following:
    Compression test
    Replaced the Crank Position Sensor
    Replaced wire harness with a brand new one (old one was shit)
    Checked spark
    Checked fuel

    If it matters, I also replaced the clutch while i had it out.

  2. #2
    Veteran Member Four Rings ryanhmusic's Avatar
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    Aug 05 2014
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    jack stands, a power washer, hand tools, bones of my fallen enemies, etc
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    Quote Originally Posted by corneliusmixon View Post
    I replaced my driver side turbo a week ago but have not been able to get it running again. The locking nut came off the compressor wheel. I ended up with about a quart of oil sitting in my driver side intercooler\piping. Car ran fine before I pulled the engine. I'm lost. This is my 4th pull and never had a problem before. I have tried the following:
    Compression test
    Replaced the Crank Position Sensor
    Replaced wire harness with a brand new one (old one was shit)
    Checked spark
    Checked fuel

    If it matters, I also replaced the clutch while i had it out.
    clutch switch?
    I'm living for the day I can park something Italian inside of my house.

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  3. #3
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    102025
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    Jacksonville/FL

    Quote Originally Posted by ryanhmusic View Post
    clutch switch?
    It turns over but will not start.

  4. #4
    Veteran Member Four Rings vavJETTAw36's Avatar
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    Jul 04 2012
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    96276
    Location
    Woodbridge, VA

    Can you tell us a little bit more about how it behaves? At this point we can guess one of a billion reasons why it's not starting. Is it at least turning over?


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  5. #5
    Veteran Member Four Rings erykv1's Avatar
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    Jul 01 2014
    AZ Member #
    260666
    Location
    'murca

    ground strap on the passenger side secure?

  6. #6
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
    AZ Member #
    102025
    Location
    Jacksonville/FL

    Quote Originally Posted by erykv1 View Post
    ground strap on the passenger side secure?
    If you mean the engine ground next to the alternator then yes that's good.

  7. #7
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    102025
    Location
    Jacksonville/FL

    Are there any tests I can run with VAGCOM?

  8. #8
    Veteran Member Four Rings
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    Nov 02 2014
    AZ Member #
    292607
    My Garage
    06 9-3 Aero 2.8T, 96 Miata
    Location
    Winchester, VA

    4 things for a running engine.

    Compression
    Air
    Fuel
    Spark

    Got compression, got air, got spark. If you are getting these 3 things, then you aren't getting fuel, or the engine would start.

    Check for fuel. You say you did, but did you check for injector pulse?

    I say this alot, but get a set of cheap noid lights from harbor freight. They give you an end of the line check for fuel. I imagine your injectors aren't firing.

    Ground cluster on the driver's side firewall? Just an edumucated guess.
    Stock engine with some rods tossed in. 11.25@132mph.

  9. #9
    Active Member Three Rings auditrackspeed's Avatar
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    Jun 17 2014
    AZ Member #
    255246
    Location
    Maryland

    coolant temp sensor ?

  10. #10
    Veteran Member Four Rings zillarob's Avatar
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    Nov 16 2010
    AZ Member #
    67118
    My Garage
    2kS4, 84gli, 84caddy dsl
    Location
    WetSide, WA

    Imma throw icm connectors into the hat
    Black to black, brown to brown.
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  11. #11
    Veteran Member Four Rings
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    Aug 04 2013
    AZ Member #
    120269
    Location
    Pennsylvania

    lol crank sensor wiring!

    Idk on my car I noticed as I was about to drop the motor back in, by pure chance, that pulling the engine and whatnot caused some split/corroded wires like a quarter inch from the crank sensor connector to break

  12. #12
    Active Member Four Rings landfill's Avatar
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    Nov 14 2013
    AZ Member #
    130116
    Location
    Pompano Beach, Florida

    Check all of your grounds!

  13. #13
    Veteran Member Three Rings
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    May 22 2013
    AZ Member #
    115697
    My Garage
    2001 A4 Avant 1.8t GT2871r 630cc ev14
    Location
    Las Vegas, NV

    Grounds .. crank sensor.. cam sensors...fuel.....

  14. #14
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    102025
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    Jacksonville/FL

    Not sure what I did wrong last time but the compression test I just did shows a problem. Also, I dropped the compression ratio by .5 when I did my build a year ago.

    Cylinder 1: 75 psi
    Cylinder 2: 130 psi
    Cylinder 3: 140 psi
    Cylinder 4: 130 psi
    Cylinder 5: 120 psi
    Cylinder 6: 140 psi

    Would cylinder 1 keep the car from running?

  15. #15
    Veteran Member Four Rings zillarob's Avatar
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    Nov 16 2010
    AZ Member #
    67118
    My Garage
    2kS4, 84gli, 84caddy dsl
    Location
    WetSide, WA

    No, it should run.
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  16. #16
    Veteran Member Three Rings rguil's Avatar
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    Dec 17 2014
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    303740
    Location
    San Diego CA

    Double check your spark if you have fuel. My ecu randomly fried once after swaping coil packs to chase a misfire so it could be that. I would check your crank sensor first, if you measure with a ohm meter it should read within 750-1000 ohms. you can also test in vag com.

  17. #17
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    Jacksonville/FL

    Quote Originally Posted by rguil View Post
    Double check your spark if you have fuel. My ecu randomly fried once after swaping coil packs to chase a misfire so it could be that. I would check your crank sensor first, if you measure with a ohm meter it should read within 750-1000 ohms. you can also test in vag com.
    I replaced the crank sensor. How do you check the crank and cam sensors with vagcom? Is there a measuring block for them?

  18. #18
    Veteran Member Four Rings Nollywood's Avatar
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    Nov 03 2011
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    83391
    My Garage
    ‘07 B7 RS4 Avant, 10 SEAT Exeo ST, ‘13 3R9 400-R
    Location
    All Over!

    Incorrect crank sensor air gap, faulty flywheel / tone ring.
    2007 Audi RS4 Avant B7 - Misano Red Pearl Effect
    2007 Audi RS4 Saloon B7 - Sprint Blue
    2013 SEAT Exeo ST - Project 3R9 400-R
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    1986 Type 85 Audi 90 quattro

  19. #19
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    Jacksonville/FL

    When attempting to start the car, should I see the RPMs move on the tach? I'm trying to see if the crank sensor is being read by the ECU.

    Could someone please pull their fuel pump fuse then try to start? Does the tach move when attempting to start?

    Is there a way to test if the crank sensor is functioning correctly?

  20. #20
    Veteran Member Four Rings vavJETTAw36's Avatar
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    Jul 04 2012
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    96276
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    Woodbridge, VA

    There should be a measuring block for those. May have to just go through them all until you find it. There should a whole list if you are logging that you can check uncheck


    Sent from my iPhone using Tapatalk

  21. #21
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    I think I found the problem. Not sure how this happen because I did not touch the timing belt. Also, I'm getting the following codes:
    16730 - Camshaft Position Sensor (G163)
    P0346 - 35-00 - Implausible Signal
    16725 - Camshaft Position Sensor (G40)
    P0341 - 35-00 - Implausible Signal


    Last edited by corneliusmixon; 12-06-2015 at 09:54 AM.

  22. #22
    Veteran Member Three Rings rguil's Avatar
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    Dec 17 2014
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    San Diego CA

    Group 001 should show rpm when you are cranking.
    A faulty cam sensor will still let you start so i wouldnt worry about that.
    In relation to your timing pic i wouldnt worry about it but you can check your cam offset in relation to tdc in measurement block 93. It should be within +-4 of eachother. I was at -16 and +4 once and it ran fine.
    Are you sure you are getting spark and fuel? How exactly did you check both?

  23. #23
    Veteran Member Three Rings rguil's Avatar
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    Dec 17 2014
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    San Diego CA

    Also theres only a few things that would prevent spark. A ground fault, either at the motor mount to the frame or even the grounds on the wiring harness that attach to the head. Also check your grounds that attach to the secondary firewall.
    Both your icms could fry at once. You can bench test them using a simple volt meter to figure out if they are shot.
    Your cps could be shot but you have already replaced that.
    your ecu could fry while still allowing you to scan and connect to it.

    Things to check for in fueling
    fuel pressure at the rail, unhook the line coming from the pump and crank, it should spray everywhere.
    if nothing sprays out it could be your pump or pump relay
    Check your injector pulse in vag com or you could un do your rail and crank to see if fuel comes out.

    unless a rat crawled into your y pipe, you wont have a problem with air. your compression is decent

    In this case i think its your ecu, let me know what else you find

  24. #24
    Veteran Member Four Rings jolio1994's Avatar
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    Sep 06 2011
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    Little Egg Harbor, NJ

    Might sound dumb, but I was cranking my car for about an hour before I realized the fuel lines were backwards...

  25. #25
    Veteran Member Four Rings
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    Nov 02 2014
    AZ Member #
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    My Garage
    06 9-3 Aero 2.8T, 96 Miata
    Location
    Winchester, VA

    Quote Originally Posted by rguil View Post

    In this case i think its your ecu, let me know what else you find
    In my 10 years of as an Auto technician, I only saw an ECm failure twice. Granted, this was dealing In factory, unmodified systems, but still. ECM is an absolute last resort after eliminating all factors, including wiring.
    Stock engine with some rods tossed in. 11.25@132mph.

  26. #26
    Veteran Member Three Rings rguil's Avatar
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    Quote Originally Posted by jolio1994 View Post
    Might sound dumb, but I was cranking my car for about an hour before I realized the fuel lines were backwards...
    so its fixed?

  27. #27
    Veteran Member Four Rings
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    Sep 11 2009
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    47633
    Location
    NE

    Quote Originally Posted by corneliusmixon View Post
    I think I found the problem. Not sure how this happen because I did not touch the timing belt. Also, I'm getting the following codes:
    16730 - Camshaft Position Sensor (G163)
    P0346 - 35-00 - Implausible Signal
    16725 - Camshaft Position Sensor (G40)
    P0341 - 35-00 - Implausible Signal
    That's not enough to cause timing errors.

    Camshaft sensors are correlated to crankshaft sensor which is considered an "absolute truth" readout as far as ECU in concerned. If Crank sensor gives wrong readouts, perfectly aligned camshafts will give you the errors above.

    I would look hard at your flywheel since you were doing clutch job. You most likely installed FW in wrong position and now crank signal is clocked wrong.

  28. #28
    Senior Member Two Rings corneliusmixon's Avatar
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    Oct 11 2012
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    Jacksonville/FL

    I finally found the issue. I forgot to install the spacer for the Crank Position Sensor. So the sensor damaged the tone ring on the flywheel. I replace the flywheel and it started right up. Trying to rush to put the car back together to make it to the track cost me 2 months of down time and $500.

  29. #29
    Veteran Member Four Rings
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    Jun 08 2014
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    250808
    Location
    Vancouver, Washington

    Quote Originally Posted by corneliusmixon View Post
    I finally found the issue. I forgot to install the spacer for the Crank Position Sensor. So the sensor damaged the tone ring on the flywheel. I replace the flywheel and it started right up. Trying to rush to put the car back together to make it to the track cost me 2 months of down time and $500.
    wow, that sucks.

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