Hi Guys
Hope I'm following all the rules and stuff regarding new posts but here's my first product review. Note - I am not sponsored by GFB and have not been approached by them to do a review This is a great first mod and is about a 2 on the difficulty scale out of 10 and should take maybe 30-45 minutes depending on skill. I've owned this for about 3 months prior to writing this so hope you find it useful.
As the subject suggests I'm looking at the GFB Diverter valve upgrade which is available across the FSI/TSI range of engines for VAG.
http://www.gfb.com.au/products/blow-...cations-by-gfb.
To begin this - I guess for those who do not know what the function of a diverter valve is - in turbo charged vehicles the turbo is pressurizing air before it enters the intake which allows for higher powered combustion. Now if this was a perfectly closed environment - this would be okay if you were constantly flooring it and never lifting off or braking because the pressurized air would be constantly flowing into the engine! However in reality we have to lift off and in that situation what would occur is the pressurised air having no where to go into the engine and isntead begin to flow the other way back into the turbo charger which causes what is known as compressor surge (which is bad). Many instances of this happening would eventually result in sever damage to the turbo-charger. - Introduce the diverter valve! This essentially is a valve which opens and closes depending on the throttle position i.e. - opens when not accelerating or when boost is required to be released and closed when the engine wants to boost.
So from this I guess it's worthwhile just touching on the stock types in VAG vehicles. Both types contain an ECU controlled solenoid which is what drives the opening and closing of the valve (which works fantastically)- however there are two types of valve designs which are used - both of which have their own inherent weaknesses.
Diaphragm type - mainly on earlier B7 vehicles
This one by design is the better of the two as it has a much tighter seal from the rubber used - however it's this rubber which also makes this valve the less reliable of the two (p.s. broken rubbers aren't good). Particularly if you drive aggressively or have a chip tune which calls upon in higher boost it is highly likely you will rupture it at some point.
Piston Type - newer variant
Instead of a diaphragm to seal boost in - this valve contains a plastic piston which does not seal as tightly as you would hope - however is the choice of many for most.
The product
This brings us to the product at hand to be reviewed - the GFB DV takes what is good about the stock diverter valve - (the solenoid) and replaces the rest with it's own high quality silicon and brass piston type design while also adding in an additional spring to more rapidly close the valve resulting in faster spool up times and less turbo lag!
The product is made in Australia and retails for about 140 USD + shipping. It comes very professionally packed and straight away when you open it the quality of the workmanship and the parts is fantastic.
For the Install I used http://www.gfb.com.au/phocadownload/...structions.pdf - can also use this as a reference http://www.audizine.com/forum/showth...l-Installation
These are fairly good and essentially
1. get the car onto jack stands or drive car onto ramps (chock wheels for safety)
2. undo belly pan (phillips heads)
3. unplug connector to stock diverter valve (on drivers side underneath car)
4. using 5mm allen socket undo 3 bolts holding it in
5. pull on diverter valve to take apart components
6. reassemble using GFB kit
7. Reverse to install
The installation was quite easy with the hardest thing being getting to the top bolt (mainly because you can't really see it and so have to do by feel) but it is not too challenging an ask.
Putting together the upgraded unit was quite easy and just have to make sure you are following all their instructions and ensuring you re-use the O-ring they mention. The hardest thing if anything now was just keeping it together when reassembling back onto the car as it is now properly spring loaded (which is where the performance increase comes from).
For me the installation was a night and day difference even though I am in a tiptronic car - for manual owners between gearshifts on stock systems would suffer from much more significant turbo lag as the liftoff would result in boost being lost and the DV not closing in time. The car feels preppier and much more happy to go into boost, there is a slightly more audible "blow-off" sound and I have noticed that there is much less lag before going into boost.
Final Recommendation/Verdict (9 out of 10)
This is a fantastic product and great way to upgrade your DV before chipping your car or using the car for any performance driving - especially if you are lucky enough to have a manual transmission. The fact it reuses what works in the stock system saves significant costs compared to say forge and essentially gets the best of both worlds for the system in that it is an all metal design, it holds boost better & still has the same rapid response of the stock units. My only qualm with the product is that it is a slight pain to keep together when installing and so if there was something to hold it together better before going on it would make life that tiny bit easier but other than that it's all smiles from here!
Hope you guys found this useful
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