Here is the procedure for filling the coolant.
- Fill coolant expansion tank to the MAX line, then allow at least 45 min for the system to fill completley, add coolant to the expansion tank as needed to keep the level at the MAX line.
– Open bleeder screw -arrow- at coolant
pipe.
–Fill up with coolant until it flows out at
bleeder holes.
– Close bleeder screw.
–Detach rubber seal from plenum chamber
cover in direction of -arrow-.
– Detach plenum chamber cover -1-.
–Loosen coolant hose going to heat
exchanger and pull back hose until bleeder
hole in hose -arrow- is no longer blocked
by the connection.
–Fill up with coolant until it flows out at
bleeder hole in coolant hose.
–Push coolant hose onto connection and
secure with hose clip.
–On vehicles with auxiliary heater, switch
heater on (for about 30 seconds) and then
off again.
– Tighten filler cap on expansion tank.
– Start engine.
– Set heater/air conditioner to „HI“.
– Run the engine for 3 minutes at 2000 rpm.
–Allow the engine to run at idling speed
until the two large coolant hoses at main
radiator become warm.
– Run the engine for 1 minute at 2000 rpm.
–Switch off ignition and allow engine to
cool down.
WARNING
Hot steam or hot coolant can escape when
expansion tank is opened; cover filler cap
with cloth and open carefully.
– Check coolant level.
l
The coolant level must be at the MAX
marking when the engine is cold.
l
The coolant level can be above the MAX
marking when the engine is warm.
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