
Originally Posted by
old guy
OK finally got this sorted out. Apparently lightning does strike twice. I went out after lunch, hooked up my VCDS and went to measuring block 91. The normal position for the intake cam is either 0° or 22°. Because of measurement variations the ECM recognizes an active camshaft adjustment angle from -3° to +25°. When the cam adjuster is off it should be between -3° to +6°. With the adjuster activated it should be between 16° and 25°.
When you cold start the engine the cam adjuster is activated so you should see the activated range of somewhere between 16° and 25°. I had a reading that was bouncing around 12° to 14°. I let the car idle until the adjuster deactivated and the cam angle only dropped to 10°. This pretty much confirmed my suspicion that the cam adjuster was sticking.
I pulled the adjuster out and give it a thorough examination. I noticed two things. The spring rate in the replacement cam adjuster felt at least twice as strong as the OEM spring rate. Also when I compressed the OEM tensioner the movement was smooth and fluid. I repeated the procedure with the replacement tensioner and it felt gritty. Next I pulled out the secondary piston from both the OEM and replacement adjuster and compared the shafts. As you can see there was considerable scarring on the replacement cam positioner shaft and apparently that was causing the positioner to hang up.
I am now CEL free, my smooth idle is back and the engine is running much smoother.
Time to go hit the Bulleit Bottle!
Cheers!
Hi Old Guy I hope this message finds you well,
Just came across your post. Very very informative thank you very much for taking the time to write all this info. Much appreciated!
I know it has been nearly 8-9 years since your post but would mind your input on my P0341 Cam sensor issue if you have the time. I have a 2002 Audi A4 B6 1.8 T.
My full description is
here.
Just to quickly sum up. I've checked everything from wiring to connectors to replacing the cam / crank sensor with no luck, checked cam sensor plate under cam sensor but that is not damaged or warped what so ever. Check timing under rocker cover for 16 links which is there. Oil level and pressure is good. Car runs decently well main issue is CEL(MIL light) with the VCDS "16725 - Camshaft Position Sensor (G40)
P0341 - 004 - Implausible Signal - MIL ON" only error code with sometimes starting on 2nd attempt sometimes 4th.
The only thing I have left to do is try and change the cam timing chain tentioner. But after reading your post and having a look at measuring bank 091 I can see that cam adjst. intake status shows "OFF" and Cam adjust intake B1 (act) shows "0.0°KW" this is after engine is hot and at idle. When I accelerate revs go up with engine load but the KW does not change at all. It stays at 0.00. With the cam adjst. intake status shows "OFF" and the KW not changing at all does this confirm that the tentioner is stuck or not working at all? Am I safe to say that?
Again thank you and I look forwards to your respons.
Cheers
Tommy
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