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  1. #1
    Veteran Member Three Rings Eddie-B8's Avatar
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    Jan 18 2012
    AZ Member #
    86854
    Location
    Brooklyn,NY

    Custom 3" turbo back exhaust

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    hey guys, ok so I decided to put up a few pics of the custom exhaust I personally build from front to back, or I guess put together... Now please understand that I did this for the fun and experience of it and learned a lot in the process, I could have gotten an of the shelf set up but figured its more fun this way.

    I'm still working on it an might be changing the mufflers to something a little quieter and hope I can get rid off some of the drone, this set up has a lot of it unfortunately. I did not have much time to take pictures of the build as it took me 3 days to cut and weld everything together, but I will post the pictures that I have now and will add more pictures and videos when I gets a little wormer here in NY.

    I will start to back and try to explain where what is:

    so here is the section after the y-pipe that splits it into two Magnaflow mufflers, the driver side starts with a flange and piping, and another flange that joins together the passenger side, the tips where not on at this point






    here is the section that connects to the y-pipe, goes into a resonator, then to the flex section before that connects to the high flow cat (remember im going back to front) all the sections are connected by heavy duty flanges with aluminum seals, I did this so that I can easily take any part off if I need to. I will explain the hole in the next few pictures



    After putting everything together I started getting resonance or more commonly known as drone at around 2.8k-3.2k RPM's, so I started to search for a fix, I came across a thread here on Audizine in the B7 section where someone used Helmholtz pipe to fix it (J-pipe), its basically a caped off pipe that is adjusted to a particular length to reflect the drone frequency back at itself, what in turn should cancel it self out. Instead off trying to figure out the exact length I made the pipe adjustable so that depending on the length I can easily change the frequency until I can find what I need. Space was an issue here so it had to welded on between the flex section and the resonator and extended towards the back of the car.



    the Helmholtz pipe consists of two pipes on a size smaller in diameter then the other, this way it can slide inside and be adjusted. Its held by a clamp:

    The capped of pipe



    The larger diameter pipe that is welded onto the system


    The clamp that hold these two together and allows me to adjusted when needed


    welding on





    I will get more pictures of the whole set up as soon as it gets worm and I can get under it, I will also take a picture of the high flow cat, please excuse the quality of the pictures as most where taken with and iphone and the middle of putting everything together, so I didn't really look for a scenery to put behind them. I only have a quick video of the exhaust taken on my gopro, the car is extremely dirty after all the salt and snow and I will post better one hopefully this weekend. If I missed anything or you have any questions feel free to PM me or just post here.

    2017 Audi Q5 3.0T P+ with Tech and Sport Interior

    I have Ross-Tech VCDS, PM me if you need coding

  2. #2
    Veteran Member Four Rings Liquid Smoke's Avatar
    Join Date
    Dec 01 2011
    AZ Member #
    84653
    Location
    NYC

    nice work, only thing is personally not a fan of the tips, they look undersized, you need some bigger tips to fill it up then the quad exhaust will look good. sounds great though, im planning on having a local shop fabricate something just like this for me, want a quick quad exhaust but not enough to spend on a whole system, just want it for the looks and little bit sound increase.
    '22 S5 Sportback 3.0T Prestige [Daytona Grey / Magma Red / Black Optic]
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  3. #3
    Veteran Member Three Rings AudiKerl's Avatar
    Join Date
    Jul 07 2012
    AZ Member #
    96425
    Location
    MN

    Agreed, bigger tips will look better! It'll fill out the diffuser more nicely.
    Mods: Cool Audizine license plate frame.

  4. #4
    Established Member Two Rings zxg01's Avatar
    Join Date
    Sep 23 2010
    AZ Member #
    64741
    My Garage
    1993 RX7 (1JZ swap in work)
    Location
    NY

    How did the j pipe work out for you? Im about to try it doing the j pipe on my car here soon. The drone is extremely annoying

    Sent from my SCH-I545 using Tapatalk

  5. #5
    Veteran Member Three Rings Eddie-B8's Avatar
    Join Date
    Jan 18 2012
    AZ Member #
    86854
    Location
    Brooklyn,NY

    Quote Originally Posted by zxg01 View Post
    How did the j pipe work out for you? Im about to try it doing the j pipe on my car here soon. The drone is extremely annoying

    Sent from my SCH-I545 using Tapatalk
    It was welded on recent and I didn't get a chance to get on a lift to adjusted it yet, I tried on stands but it's a pain in the ass... I'll let u know as soon as raise it nd can rev it while someone is adjusting it
    2017 Audi Q5 3.0T P+ with Tech and Sport Interior

    I have Ross-Tech VCDS, PM me if you need coding

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