
Originally Posted by
Steve Chicago
I've got an A6 bar on my B5 Passat. I had to cut it a bit shorter and re-drill one end to fit it to the narrower B5 chassis. Aluminum is easy to cut and drill. The end brackets fit with no modification. I also attached the bar to the center of the outer firewall like they do on the A6. Two holes and two bolts is all that's required to do that part. The hard part is the limited access to that area. I also had to carefully/gently bend one of the AC hard lines a slight bit to gain clearance for the passenger side bracket.
Pretty much exactly what I did/had to do to fit mine. Except instead of cutting one end off I cut a little off each end so that inner hole became the outer and drilled 2 new inner holes, everything lines up perfectly. Had to buy a right angle drill adaptor for the firewall holes, then I found some nice looking allen bolts with massive fender washers in my bolts bin, looks OEM. Best part is I got it all for free since I grabbed it with along with $250 of parts form the junkyard, they didn't even care about the bar and brackets.
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