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Thread: UrS6 build

  1. #1
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    UrS6 build

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    Ok so here is the background on my lovely 1995 Urs6. I bought the car January 1st, 2013 as my new years resolution project. The car sat for god knows how long and was basically on its last legs. Couldn't tell you the last time this beauty saw a car wash or an oil change. Being my first car ever was an Audi 100CS i already had love for the C4 platform and pretty much knew my way around obtaining parts for it. So lets start here, I bought the car as it sat for a whopping $1000.00 In my eyes the best purchase i have ever made in my life. But before anyone thinks i stole the car lets just say if i bought the car the way it is now i would have paid 10X what i did. I have in a short amount of time put blood, sweat, and tears into her literally Unfortunately i never took pics of the way it sat before i tore it apart so here is the process of my current build which is a long way from over.....enjoy



    pretty much first and only pick before the teardown haha

    first things first turbo out







    in the process always good to do some cosmetic stuff too





    ^^^turbo housing in the pic as well lol

    As paint set and of course i have to work for a living too i managed to sneak away a full weekend to Harrys UPull it in PA and get a few missing components to the UrS...



    I lucked out that day and found a mint A6 that i took almost every piece i was missing including the front bumper being the one on the car was cracked in at least 8 places and had chuncks missing from it.



    As soon as i got back to the shop the first thing i did was install the parts that were either broken or missing









    Then back to the teardown









    Also id like to give a huge shoutout to the ppl who helped me along the way, a big big help who is also on these forums AWDTURBO, Steve Caetano











    Ill be posting more soon, too much to do in one sitting this will be a long time deal i took a lot of pics and plenty to show...
    Last edited by 20VTS6; 05-14-2013 at 08:24 AM.

  2. #2
    Veteran Member Four Rings PRY4SNO's Avatar
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    1990 Coupe quattro 2.5t stroker/6-speed
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    Mad props!

    Love what you did on the bumper and the euro touches. Clean build!

    You should x-post it here, would help liven up the morg... er, classics section haha
    1992 80 quattro 20v /// Eventual AAN'd Winter Sled

    1990 Coupe quattro /// Because Racecar

  3. #3
    Established Member Two Rings Speed Stick's Avatar
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    @pry4sno thank you very much and idk how to cross post it here haha

  4. #4
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    northern jersy

    haha i just posted on my friends account he left it on while using my comp

  5. #5
    Administrator Four Rings Anthony's Avatar
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    Quote Originally Posted by Speed Stick View Post
    @pry4sno thank you very much and idk how to cross post it here haha
    Quote Originally Posted by 20VTS6 View Post
    haha i just posted on my friends account he left it on while using my comp
    I was gonna say... "wait a minute!?".

    Great build thread, man. Thanks for posting it!
    Anthony - Founder & Editor in Chief, Audizine

    PREV: '99.5 A4 1.8T Avant | '03 GTI VR6 | '06 A4 2.0T Avant | '09 A4 2.0T | '12 A6 3.0 TFSI | '08 TT 2.0T Coupe | '14 SQ5 | '15 S3
    CURRENT: '95 Ur S6 Avant | '17 Macan GTS | '19 A7

  6. #6
    Veteran Member Four Rings morris400's Avatar
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    2007 Jeep Grand Cherokee, 1994 Audi S4
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    Quote Originally Posted by PRY4SNO View Post
    Mad props!

    Love what you did on the bumper and the euro touches. Clean build!

    You should x-post it here, would help liven up the morg... er, classics section haha
    Lol the morg....so true.
    IF YOU WONT STAND BEHIND OUR TROOPS....TRY STANDING IN FRONT OF THEM!
    2016 VW Jetta 1.4T Daily Driver
    1994 Audi S4 20V Turbo, K24 7400
    2001 Audi S4 - Gone! Dropped valve cyl 4

  7. #7
    Active Member Two Rings 20VTS6's Avatar
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    My Garage
    90' corrado g60, 93' corrado vr6, 05 ram srt10
    Location
    northern jersy

    Thanks Ant, i plan on adding to it soon haha still got more things to come

  8. #8
    Veteran Member Four Rings PRY4SNO's Avatar
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    My Garage
    1990 Coupe quattro 2.5t stroker/6-speed
    Location
    Edmonton, AB

    To xpost you just go to the other thread, and hit 'edit post' then copy your post and paste it into this thread.

    1992 80 quattro 20v /// Eventual AAN'd Winter Sled

    1990 Coupe quattro /// Because Racecar

  9. #9
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    northern jersy

    continuing on from before...

    since the previous owner cut up the center console to attempt to install a double din i decided to get everything back to the original state.





    Next up was to removal interior bits all door cards and other pieces.









    As i waited for interior stuff to ship ie. speakers and interior trim bits back to the engine i went...haha no time wasted




    ^^^ notice RS2 injectors



    So while intake manifold was off i had time to inspect valves and inside of head and for 196k miles its in amazing shape!!!

    As soon as i purchased the car an order was placed for new taillights and sure enough a few weeks later all the way from Latvia Europe my taillights arrived!!!









    as if that wasnt good enough the driver mirror had a bad crack in it so i decided to order mirrors from a guy on audifans and sure enough he came thru and i got exactly what i wanted both mirrors blue glass and passanger stubby in silver!!!









    I wanted that S4/S6 brushed mirror look and damn she pulled it off nice...
    And back to the engine cosmetics i went...







    Then i applied final top coat to valve cover...



    once everything set i began putting everything back together...







    so next up was my under carriage inspection and removal of that god awful 110lbs stock exhaust!!!






  10. #10
    Active Member Two Rings 20VTS6's Avatar
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    My Garage
    90' corrado g60, 93' corrado vr6, 05 ram srt10
    Location
    northern jersy

    while i waited for new parts i started one of the hardest things to do on this crazy build....The bumper
    being the s6 bumper was destroyed and to find one is hell i got an a6 bumper and my goal was take both and make one....now i had asked a body shop how much it would be to do this for me and when i received the quote i almost collapsed, so i decided like most everything else ill do it myself







    so i went about this a certain way i realized front to sides its just about the same until u get to the wide body flares so i cut the bumper at the ends and cut the ends off the s6 bumper where there was no damage...

    before i took my own life from the stress of the bumper i put it to the side and continued onto the speakers that had just arrived in the nick of time....













    then i moved back to cleaning/refinishing engine parts.....i know i know i moved around a lot i just didnt wanna waste anytime standing around






    ^^^ a little bit of metal polish and a lot of elbow grease


    new studs installed being of course things tend to brake on old cars...



    next up i figured a simple solution to change my trim and not brake the bank being i had mismatched trim pieces....wrapppp







    so now on to one of the hardest decisions of the car what to do with the interior ????
    I looked around to change the entire thing to black but i saw the $$$$$$ that would run me also i kinda liked the contrast of grey to black so i went with getting the seats redone...











    So i sent my interior to Top Notch Auto Tops in Paterson NJ and they did work!!!

  11. #11
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    In the mean time i had the rest of the interior including door cards cleaned up by the owners of Prime Motoring, Demitri and Chris (who also did my full exterior detail you shall see later!) Amazing work and great results









    Then the third owner of Prime Motoring, the electrical guru, Mike finished up all my radio setup and ran all the speaker setup with added dynomat in the interior



    And as if a week couldnt have passed by fast enough my interior came back to me!!







    So i lost the pics of the front seats WTH!!

    Moving on.....

    Next up arrived my new shoes!!





    ^^^^17x8 and 17x9 Authentic BBS LMs (which im selling already haha )



    034Motorsports came thru and my order arrived so i could begin to put the engine back together:


    ^^ phenolic intake spacer, samco intake hose, and metal thermostat housing...






    installed 2.0T ignition coils


    engine bays always look better with cleaned up and new bottles!!



    new radio and center trim installed...




  12. #12
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    northern jersy

    Apikol ignition coil cover





    and of course first test fit!!!




  13. #13
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    northern jersy

    now back to the build lol,

    so out of the entire build, parts hunting, and other mishaps that arised the harest part of all was recreating a S6 front bumper...







    ^^^for structural rigidity i used metal mesh and the bottoms where aluminum plates riveted to each side (its still currently holding very well)















    So while i waited for everything to set perfectly and as other pieces arrived i got to work on other areas...
    All the way from europe i got a Ur sport leather shift boot





    then as if i thought only good could happen i had ran the motor for a bit only to find out the fan clutch was bad and sent its blades right thru the radiator











    Really didnt feel like having that problem ever again so i decided to go full electric slim fans....which work beautifully



    As i waited for more parts she sat outside for a few days...



    then i got a lovely present from the ppl over at 034Motorsports, My full 3" exhaust with the amazing V-bands



    I also decided it was a great time to begin the paint process on the front bumper





    and once again more cosmetic goodies began to arrive from over seas and also from efiexpress





    followed by the bumper test fit which i was completely impressed with myself....saved about $1000 bucks




  14. #14
    Active Member Two Rings 20VTS6's Avatar
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    My Garage
    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    northern jersy

    so at this point the car was pretty much coming all together but something was missing for me and that was gonna be a challange....suspension
    I have a car on coils and another one on airride but this was much tougher to do than both of those....the choice was between 2bennett and kw....well i opted for the 2bennett coil program and luckily enough i managed to pick up a used set at a fraction of the price



    The seller had told me the bearings were shot so i had them ordered and installed them as soon as they came in...no big deal haha









    Then a few more cosmetic things came in the shape of flush fender bolts





    and now the funnnnnnnn time consuming part!!!! the detailing buffing compound of the front bumper then first ever wash in my hands and fullllllll body detail!!













    ^^^A big thanks at this point to Chris and Demitri who helped me in doing an amazing detail job on my S6 it brought back at least 10 years on the paint....

    At this point the car was pretty much drive-able and i took it to show and go and placed first in my group!!!

    So on my way back from the show to the shop the clutch began to slip at full boost so back to work i went











    finally clutch kit and flywheel went it perfectly and sure enough thats the way the car sits now....new wheels are in the works and the car is far from being done but so far this is what i have of my urs6 build




  15. #15
    Active Member Two Rings 20VTS6's Avatar
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    My Garage
    90' corrado g60, 93' corrado vr6, 05 ram srt10
    Location
    northern jersy

    ok guys for your viewing please i x-posted my build here!! more to come soon!! enjoy

  16. #16
    Veteran Member Four Rings jbrentd's Avatar
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    impressive!

  17. #17
    Veteran Member Four Rings PRY4SNO's Avatar
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    1990 Coupe quattro 2.5t stroker/6-speed
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    Edmonton, AB

    Looking really nice man.

    What are your plans for new wheels?
    1992 80 quattro 20v /// Eventual AAN'd Winter Sled

    1990 Coupe quattro /// Because Racecar

  18. #18
    Active Member Two Rings 20VTS6's Avatar
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    My Garage
    90' corrado g60, 93' corrado vr6, 05 ram srt10
    Location
    northern jersy

    As of right now I'm looking at getting SSR MS3 wheels pretty wild, I also have a euro S4 steering wheel coming in and a gt30r/k26 for now

  19. #19
    Active Member Two Rings 20VTS6's Avatar
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    90' corrado g60, 93' corrado vr6, 05 ram srt10
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    northern jersy

    The new wheel came in!!





    And already in



    Also a few maintenance items came in so i decided to install those too which i discovered in the nick of time....





    Turbo came in too but i am waiting to receive the new 034 GT lines to be able to install it so pics will be up as soon as i get everything in order

  20. #20
    Veteran Member Four Rings coolgraymemo's Avatar
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    Loving the progress.
    Santorin/Ebony '00 S4 6MT | K04/K16, Stasis LSD/4:1, Bilstein PSS9, Stoptech, SSR Comps, & more
    '01 S4 Avant 6MT | '00 1.8t Avant | '93 RS2'd S4 | '99.5 1.8t | '01 1.8t | '95.5 S6 Avant

  21. #21
    Active Member Two Rings jswTim's Avatar
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    Awesome work! I love seeing an urs6 come back to life!

  22. #22
    Established Member Two Rings
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    This is turning out nice!

  23. #23
    Veteran Member Four Rings AudiA4_20T's Avatar
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    awesome
    - Clint

    New: 2011 B8 S4 Prestige - broken
    Gone: 05 B5.5 Passat 4motion 1.8T - Jfonz Tune, 034 HFC, Samco TIP, TR18 FMIC, meth
    totaled: 04 DG B6 Cabby 1.8T - stock forever
    Gone: White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116
    Gone : 05 DG B7 2.0TQ - Stage 1

  24. #24
    Senior Member Three Rings craigiemac412's Avatar
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    UrS6 build

    Subscribed.


    Sent from somewhere, using those damn Internets
    Craig
    Previous: 2006 A4 | Q-Tip | Sedan | P- | Brilliant Red over Ebony
    Current: 2010 A4 | Q-Tip | Sedan | P+ | Quartz Grey Metallic over Ebony | Nav Pkg w/Camera | 18" 5-spokes | Tint | Interior LED conversion

  25. #25
    Veteran Member Three Rings Quattro_2.7tt's Avatar
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    Nice work!
    Current: 07 D3 S8 V10 - stock.
    04 C5 A6 4.2Q 6 MT swap and a lot more mods.
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    Sold:
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  26. #26
    Active Member Two Rings
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    Great stuff from a true professional. Thanks for sharing.

  27. #27
    Senior Member Two Rings mushasho's Avatar
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    Quote Originally Posted by 20VTS6 View Post
    It's the little things...
    1995 ^ VEMS ^ IMS Tube EM ^ 1200cc FI ^ PTE GEN2 6062 ^ Stromung Gen4 ^ EDU 01E ^ EFI-X R8 Coils ^ Samcos ^ 18" OEM CH ^ Pirelli P7 ^ 29971/Bilstein ^ Clear Corner ^ SB Extreme ^ Auto Meter 5703 A-Pillar Boost Gauge ^ HRSB ^ A6 HID ^ Euro Lenses
    Project PTE6062

  28. #28
    Veteran Member Four Rings happy2B5's Avatar
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    Re: UrS6 build

    Props to you. Wish I had half the skill, experience and know how...instead left with learning all I can on what to do and not when it comes to these ur's, love them!

  29. #29
    Veteran Member Four Rings morris400's Avatar
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    2007 Jeep Grand Cherokee, 1994 Audi S4
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    love this build, youve really turned her around.
    IF YOU WONT STAND BEHIND OUR TROOPS....TRY STANDING IN FRONT OF THEM!
    2016 VW Jetta 1.4T Daily Driver
    1994 Audi S4 20V Turbo, K24 7400
    2001 Audi S4 - Gone! Dropped valve cyl 4

  30. #30
    Stage 3 Forum Advertiser Four Rings 034Motorsport's Avatar
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    We approve of this thread!

    So nice to see people still taking good care of these awesome cars.
    034Motorsport - Engineering and Manufacturing Performance Hardware & Software Upgrades for Audi Enthusiasts Since 2005.

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  31. #31
    Active Member One Ring fourringsofhapp's Avatar
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    Nice build! So nice to see another Black/Platinum S6!!

  32. #32
    Veteran Member Four Rings morris400's Avatar
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    are you running the RS2 injectors still? are you running them on a completly stock car? i have a set as well and im wondering about running them.
    IF YOU WONT STAND BEHIND OUR TROOPS....TRY STANDING IN FRONT OF THEM!
    2016 VW Jetta 1.4T Daily Driver
    1994 Audi S4 20V Turbo, K24 7400
    2001 Audi S4 - Gone! Dropped valve cyl 4

  33. #33
    Veteran Member Three Rings nistah's Avatar
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    2004 AUDI C5 RS6
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    Love this build, URS6's are sweet I want one!
    Current: Black Pearl Metallic Effect/Ebony, Peelers, RNS-E, + pedals, oCarbon
    Past: Daytona Grey Pearl Effect/Silver ,Eurocharged ECU Tune, MTM TCU Tune, RNS-E, Michelin PS2's - SOLD

  34. #34
    Veteran Member Four Rings flynnr's Avatar
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    Any clips of your 034 exhaust? I am about to order the same one. Which did you go with? Single or double muffler or what?
    1999 Audi A4 Avant 1.8tqm
    JE pistons/ Scat Rods/ Built AEB head (8500rpm)/ GT2871r/ 034 IIc Standalone/
    034 Tubular Mani/ full 3" Exhaust/ Racetec FMIC/ Stg 4 Clutchmasters/ V&S shift kit/
    H&R Coilovers /H Sport sways F&R/ AR racing 330mm BBK & S4 rear brakes/S4 HID's



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