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  1. #1
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    AR Quad Xenon upgrade

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    I wanted more light output and found a good price on mini D2S bi-xenon projector so I did it.

    TSX-R lens swap(thanks to "Gumby" for previous work and helpful info) in low beam and simply mini projectors in high beam place(...and clear side and chromed bulbs)
    Fogs are wired to work as DRL with 7W CREE LED bulbs.(with regular 5-pin relay, off when mini projectors are on)

    Mini projectors are triggered by either fog or high beam signal and high beam signal also operates flicker in the projectors.(using relay from Wolsten tech. Very reliable company with great customer service!)
    And fuse box-mod for fogs and I wasn't worried of burning fuse or any other issue since power from fog are used only to trigger the relay so not drawing much power.

    Morimoto Elite HID System are used for xenon kit(retrofitsource.com), 5000K 55W in low and 3000K 35W in high(currently 4300K OEM since one of the bulb were faulty).
    It was two day project only because had to wait for sealant to dry.

    Heat gun & Dremel made everything easy. Heat gun worked a lot easier, faster, and cleaner than cooking the whole housing in an oven.

    Aligning was a piece of cake since there are already low beams to refer. place the projectors roughly but close to parallel, mark, drill and sand(with some extra to play around).
    The housing seats flat so made everything so easy (and there are reference marks on the top if needed).
    With both lights on, only minimal adjustment was needed. only had to make sure mini projectors aim parallel and same height with OEM low projectors.

    (You can actually see bolts and stuff of the projectors because the projectors does not seat deep inside the housing and bigger shrouds might cover them, but that's what I had and it doesn't bother me, so I went ahead.)

    working progress...


    top side.


    and the bottom.


    knobs holding the H9 bulb bracket had to be cut and trimmed, then cut a whole for mini projectors to sit in.


    almost done.








    And finally on the AR...








    Last edited by mike's machine; 11-09-2011 at 01:07 PM.
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  2. #2
    Established Member Two Rings MNR4.2's Avatar
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    Nov 20 2009
    AZ Member #
    50986
    My Garage
    03 A6 4.2, 09 R1
    Location
    Norcross/GA

    That looks amazing!!

    Sent from my SGH-I997 using Tapatalk
    03 A6 4.2 - Full Milltech exhaust, H&R front and rear sway bars, Wheel Spacers, stainless steel brake lines, 19" S5 replicas, 6-speed manual conversion.

  3. #3
    Veteran Member Four Rings redneck truck's Avatar
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    Apr 22 2010
    AZ Member #
    57979
    My Garage
    2001 TTQ TDI Roadster 6MT, 2001 A6 4.2 6MT, 2005 Jetta Wagon TDI 5MT, 2006 CBR1000RR
    Location
    Plano, TX

    This is sweet!! Is there a bezel that goes over the inboard projector?

  4. #4
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    Yes, there are...they are just small.

    Quote Originally Posted by redneck truck View Post
    This is sweet!! Is there a bezel that goes over the inboard projector?
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  5. #5
    Forum Moderator Four Rings Gumby's Avatar
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    Sep 06 2008
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    Location
    Bellingham, WA

    interesting... i have some rs6 bi-xenons i'm going to try and retrofit into my headlights some day.
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  6. #6
    Veteran Member Four Rings 8520's Avatar
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    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    Matt, no you're not

    I want quad bi-xenons :)
    -dre

  7. #7
    Veteran Member Three Rings jmgraham78's Avatar
    Join Date
    Jan 19 2010
    AZ Member #
    53623
    My Garage
    2004 Acura TL, 2000 A6 2.7T MT, 2001 Allroad
    Location
    Seattle, WA

    I like, I want!
    2000 A6 2.7MT - currently gutted, a few parts left, PM me if you need anything.

  8. #8
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    Quote Originally Posted by 8520 View Post
    Matt, no you're not

    I want quad bi-xenons :)
    Hmm...maybe i should've gone that route...the wiring would've been simpler and cleaner :)
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  9. #9
    Forum Moderator Four Rings Gumby's Avatar
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    Sep 06 2008
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    Bellingham, WA

    Quote Originally Posted by 8520 View Post
    Matt, no you're not

    I want quad bi-xenons :)
    it's on the list.













    just reeeealy far down it
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  10. #10
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
    AZ Member #
    27176
    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    Just some updates...


    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  11. #11
    Veteran Member Four Rings blkrhyno's Avatar
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    Mar 24 2008
    AZ Member #
    26808
    My Garage
    2004 audi a6 2.7T 2005 Nissan
    Location
    Brooklyn, New York

    I had plan to do this in the spring, starting picking up some stuff from theretrofitsource.com but looks like you beat me to it. Looks great.
    OEM + work in progress

  12. #12
    Forum Moderator Four Rings Gumby's Avatar
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    Bellingham, WA

    looks great Mike

    Quote Originally Posted by blkrhyno View Post
    I had plan to do this in the spring, starting picking up some stuff from theretrofitsource.com but looks like you beat me to it. Looks great.
    i actually ordered my parts from them last night for my bi-xenon setup
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  13. #13
    Veteran Member Three Rings mike's machine's Avatar
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    I cant be more happy with their product quality and customer service.
    50w kit in low beam is soooooo bright cant even compare to ebay stuff.
    Also i had one bad bulb and a ballast, they sent me replacements very quicky and they will try to answer any of your question so quick.
    I'll be only buying my hid stuff from them!
    And i love the look as much as i love the output of this setup :)
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  14. #14
    Veteran Member Four Rings 8520's Avatar
    Join Date
    Feb 07 2008
    AZ Member #
    25012
    My Garage
    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
    Location
    The boonies, near Seattle

    Are you not paranoid about scorching the reflector bowls with your 50watt ballasts?
    -dre

  15. #15
    Forum Moderator Four Rings Gumby's Avatar
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    Bellingham, WA

    Quote Originally Posted by 8520 View Post
    Are you not paranoid about scorching the reflector bowls with your 50watt ballasts?
    i've had a ddm 55w kit installed for about a year, i'll chek if it damageed anything when i tear into mine.
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  16. #16
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    I thought that only applies to small housing like fog lights.
    And I drive around with only 3000k's on half of the time when i dont need much output hoping 50w ballasts are not damaging the reflectors
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  17. #17
    Veteran Member Four Rings Vinchenzo51's Avatar
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    Jan 31 2010
    AZ Member #
    54269
    My Garage
    S-Line A6
    Location
    East Haven, CT

    I ran my 55w 8k's for over a year. I FINALLY did my clear lens swap last night, literally no issues with the bowls. Cleaned them with some alcohol, no chipping or flaking or anything. I've been running 35w 3k's in my fogs and no issues with the housings of those either. And I tend to run my headlights and fogs at all times (i think it looks cool lol)

    I wouldn't hesitate to run a 55w kit in the low beams. I think I'm going to to order another 35w 3k kit for my high beams for shits nd giggles.

  18. #18
    Forum Moderator Four Rings Gumby's Avatar
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    Sep 06 2008
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    Bellingham, WA

    Quote Originally Posted by Vinchenzo51 View Post
    I wouldn't hesitate to run a 55w kit in the low beams. I think I'm going to to order another 35w 3k kit for my high beams for shits nd giggles.
    i thought facelift cars had bi-xenons?
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  19. #19
    Deactivated Four Rings
    Join Date
    Jun 23 2011
    AZ Member #
    77278
    Location
    CT

    Love it, nicely done!

  20. #20
    Veteran Member Four Rings blkrhyno's Avatar
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    Mar 24 2008
    AZ Member #
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    My Garage
    2004 audi a6 2.7T 2005 Nissan
    Location
    Brooklyn, New York

    Quote Originally Posted by mike's machine View Post
    I cant be more happy with their product quality and customer service.
    50w kit in low beam is soooooo bright cant even compare to ebay stuff.
    Also i had one bad bulb and a ballast, they sent me replacements very quicky and they will try to answer any of your question so quick.
    I'll be only buying my hid stuff from them!
    And i love the look as much as i love the output of this setup :)
    They're greatguys over there, I'm on their forum also and those guys are just as nice as you guys very helpful.
    OEM + work in progress

  21. #21
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    Quote Originally Posted by blkrhyno View Post
    They're greatguys over there, I'm on their forum also and those guys are just as nice as you guys very helpful.
    They are nice and helpful but many of their work are just hillarious...
    I respect this guy's work...

    But on this...???
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

  22. #22
    Veteran Member Four Rings Stampy's Avatar
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    Oct 02 2007
    AZ Member #
    21533
    My Garage
    A6, A8, X5, etc
    Location
    Windy City

    looks good! you obviously took your time. I am not really a fan of the color set up...but that is more just my .02. I'm thinking I should start doing some custom work to the extra allroad lights I have laying around.
    Village Idiot!!!

    (\__/)
    (='.'=)
    (")_(")

    lots of rings in my garage

  23. #23
    Forum Moderator Four Rings Gumby's Avatar
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    Sep 06 2008
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    Location
    Bellingham, WA

    STAMPY!!

    i haven't seen you post forever.
    -Matt-
    B5 S4, B5 A4 Moderator

    2871r'd 2001 A4 1.8t Build thread


    You may think I'm not online. But I'm always here. Even if I'm not posting. I'm always here. Scrolling. Judging.

  24. #24
    Veteran Member Four Rings Stampy's Avatar
    Join Date
    Oct 02 2007
    AZ Member #
    21533
    My Garage
    A6, A8, X5, etc
    Location
    Windy City

    haha, yeahhhh. I'm going to try and get active again on the forum. You know I have a thing for these lighting threads. BTW...I love my modded RS6 projectors. They put my new X5 and A8 to shame.
    Village Idiot!!!

    (\__/)
    (='.'=)
    (")_(")

    lots of rings in my garage

  25. #25
    Veteran Member Three Rings mike's machine's Avatar
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    Apr 01 2008
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    My Garage
    Ducati M750 900SS Honda CBR600rr Ruckus
    Location
    Massachusetts

    Quote Originally Posted by Stampy View Post
    BTW...I love my modded RS6 projectors. They put my new X5 and A8 to shame.
    More info on that, please?

    And I went with that color choice since I'm using my original fogs as DRL with CREE LED's but still wanted something for bad weather.
    The fogs are now tinted with yellow film, it's giving yellow-greenish output with the white LED's, which doesn't match any light in the headlight housing...im just gonna peel that off to match the 5000K low beams. Although, it looks good without any lights on.
    Matched color in all projectors would look clean...maybe I'll throw Phillips 85122+ bulbs I just got and see how they look.
    C5, Giac, 2Bennet , UUC, snub, 034, piggies, RS6 SE catback, rear S4 BBK, RNS-E, JHM, darintakes, K&N, forge, samco, rs6 reps, OZ Ultraleggera, phat box, 4.2 blades, clear corners, LED tails, tinted - SOLD

    Rolling on AR 402, H-sports, Milltek Turboback, O.CT tune, LWFW w/RS4, Stoptech ST-40 332mm fitted in stock 17", hyperboost BPV, Quad-xenon

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