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Thread: The SLA......

  1. #1
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    The SLA......

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    At APR, part of our design process includes creating rapid prototypes we can physically hold in our hands, install on the cars, and check to make sure nothing interferes with the parts. We first start by modeling the engine bay and underside of the car using a FARO arm, and then our engineers use Pro Engineer to model parts. Before anything is ever cast, we create rapid prototypes with our SLA machine to ensure the design we have will actually fit and not hit anything we may have missed. This is especially important when we don't have direct hands on access to right hand drive vehicles in Australia, the UK and other countries as we can send the parts to our master importers such as APR Australia for installation into vehicles they have on site.

    Once the green light is given, we can send the necessary parts off for tooling and eventually casting into hard parts we sell to you.

    This is a pretty brief explanation of the process, and I've skipped a few steps, but mainly I wanted to show you a few cool photos of the SLA Process.

    Once the design is created, it's sent to the SLA computer which essentially shoots a high powered laser into super expensive SLA liquid. This laser essentially hardens the liquid into the 3d shape we've modeled. In this case, we've modeled a turbo compressor cover. The entire turbocharger, manifold, oil lines, coolant lines, exhaust, intake and outlet hoses are modeled and will go in next.

    Here's the laser in action:


    The next morning, out cames the hard part. This design is modeled mainly for external void. Holes were modeled into inner design to easily drain out excess liquid and to make it easy to remove support pieces.


    The final process includes cooking the piece in a UV light chamber. This process basically looks like a small scale tanning bed.


    As more parts are completed, I'll revisit this thread with images. :-)
    Last edited by Arin@APR; 11-03-2011 at 08:11 AM.
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    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  2. #2
    Veteran Member Four Rings vintagespin's Avatar
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    You guys got a rapid-prototyping machine?
    2005 Dolphin Grey A4 1.8T Quattro 6-speed Sedan

  3. #3
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    Yes, we've had one since the early 2000's. :-)
    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  4. #4
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    Updated.
    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  5. #5
    Active Member One Ring
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    Arin,

    How much longer until APR finishes the ECU upgrade for the 2012 TTRS?

  6. #6
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    Quote Originally Posted by audiman1 View Post
    Arin,

    How much longer until APR finishes the ECU upgrade for the 2012 TTRS?
    We are working on tools for our dealers now.
    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  7. #7
    Registered User Four Rings Excelerate's Avatar
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    Saw this equipment in person. It was amazing to see the product and machinery firsthand. It really helps you appreciate why certain companies' parts fit correctly and others' don't. And as always, you get what you pay for.

  8. #8
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    Any guesses?

    :D
    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  9. #9
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    Oh, and the turbos ready!

    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  10. #10
    Veteran Member Two Rings Iceman's Avatar
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    Quote Originally Posted by Arin@APR View Post


    Any guesses?

    :D
    If i see it correctly it's a turbo manifold, two parts that must be glue together at the end.
    Nobody's Tomorrow is guaranteed.

  11. #11
    Veteran Member Two Rings Iceman's Avatar
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    Quote Originally Posted by Arin@APR View Post


    Any guesses?

    :D
    Any progress on this, or is it all secret from now on. ???
    Nobody's Tomorrow is guaranteed.

  12. #12
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    We bolted the SLA turbo and manifold to the car for fitment testing and further analysis. :) :) :)
    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

  13. #13
    Veteran Member Two Rings Iceman's Avatar
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    Quote Originally Posted by Arin@APR View Post
    We bolted the SLA turbo and manifold to the car for fitment testing and further analysis. :) :) :)
    OK, but no pictures of it like this, because the Turbo Manifold is top secret. ???



    Nobody's Tomorrow is guaranteed.

  14. #14
    Stage 2 Banner Advertiser Four Rings Arin@APR's Avatar
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    Just a tease

    GoAPR.com | Facebook | YouTube | Twitter | Instagram
    Phone: (800) 680-7921 Local Phone: +1 (334) 502-5181 Fax: +1 (334) 502-5180
    Address: APR LLC, 4800 US HWY 280 West, Opelika, AL 36801

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