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  1. #1
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    2.7t engine replacement

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    One of the turbo's in my car went bad and oil started to come out of the muffler (unbelievable amount of smoke); I was less than 10 miles away from home so I drove the car with the with Oil sign flashing red; anyway making the long story short; I think I lost my engine; but was able to find another one; the problem with the other engine is that it is on a manual transmission car; would this engine work for my car which is automatic; without modifications; someone mentioned the entire crankshaft needs to be replaced for it to work; but I find that very hard to believe.

    please to give me as much info as you know. I appreciate your help.

  2. #2
    Veteran Member Four Rings rollerton's Avatar
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    Sep 16 2010
    AZ Member #
    64156
    Location
    Central Wash

    Not sure on the 2.7, I know on some VW's that the manual-trans equipped cars the crankshaft has a very minimal snout on it, and to swap it you simply grind it down. It's a seriously small amount and doesn't require precision.
    Someone smart will chime in, but if there is a crankshaft difference I bet it there is an adapter or work-around.
    foley803 : What does an electrical surge sound like? Barking dogs? Watermelons?

  3. #3
    Veteran Member Three Rings
    Join Date
    Jun 18 2010
    AZ Member #
    60426
    My Garage
    16 Jaguar XF S
    Location
    Fort Lauderdale Florida

    check with audis4parts.com. They're a vendor on here that sell used audi parts. They have engines for good prices too.

  4. #4
    Veteran Member Three Rings spyder101's Avatar
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    Jan 25 2009
    AZ Member #
    37890
    Location
    some where in the U.S.

    Well, I know typically that pilot bearings are installed in cranks for mating to manual transmissions and pilot bushings for auto trans. There will some modifications for sure.

  5. #5
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    so would the modifications be on the crankshaft; does it need replaced? I mean if it goes that deep I might as well try to find another engine; but if it is something that is only a couple of hours worth of my mechanic's time then I will go with this one; please to elaborate as much as you can.

    thank you

  6. #6
    Veteran Member Four Rings walky_talky20's Avatar
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    Jun 30 2008
    AZ Member #
    30427
    Location
    Erie, Pennsylvania

    On the V6 engines (2.8, 2.7T) the pilot bearing is actually mounted in the flywheel directly, not in the end of the crank like the 1.8T and others. So you should have no problem, everything should bolt right up. I do not believe the crankshafts are different. There may be a spacer that will need transferred over with the drive plate, though.
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
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  7. #7
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    I appreciate the input; any more info. I am actually in Ohio and driving across two states to get the engine; so any more assurance??????

    thanks in advance.

  8. #8
    Registered User Four Rings Scotty@Advanced's Avatar
    Join Date
    May 16 2008
    AZ Member #
    28845
    Location
    South Texas

    I've got a good used 2.7 engine from an Automatic, it ran really strong prior to dismantling.

  9. #9
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    what about the combi valves; and the air compressor at the rear of the engine; I hear they exist in the auto but not in the manual; so would that affect my car or would it give a check engine lights.

  10. #10
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    any response; anyone......... Please..............

  11. #11
    Veteran Member Four Rings redneck truck's Avatar
    Join Date
    Apr 22 2010
    AZ Member #
    57979
    My Garage
    2001 TTQ TDI Roadster 6MT, 2001 A6 4.2 6MT, 2005 Jetta Wagon TDI 5MT, 2006 CBR1000RR
    Location
    Plano, TX

    Only issues I'm aware of would be the kombivalves. Someone on here must be aware of how to code SAI out of your computer so you don't need kombivalves to function, and then you'll be golden. Guys do auto - manual swaps all the time on both the 2.7T and the 4.2 and never have an issue, so you should be fine. Buy away!

  12. #12
    Registered User Four Rings Scotty@Advanced's Avatar
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    May 16 2008
    AZ Member #
    28845
    Location
    South Texas

    The issue with the crankshaft is going from a manual to auto engine swap you have to remove the torque converter bung from the crankshaft and you can't remove it without it getting destroyed, and IIRC the replacement part is the entire crankshaft. You can have a new bung machined, but there are far more auto engines out there than manuals.

    Going from auto to manual is less of a headache, block off the SAI ports, and remove the bung and your gold.

  13. #13
    Veteran Member Four Rings redneck truck's Avatar
    Join Date
    Apr 22 2010
    AZ Member #
    57979
    My Garage
    2001 TTQ TDI Roadster 6MT, 2001 A6 4.2 6MT, 2005 Jetta Wagon TDI 5MT, 2006 CBR1000RR
    Location
    Plano, TX

    In other words, OP is due for a transmission swap as well. Best to assemble the engine and trans together outside car and then install in car.

  14. #14
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    so in words I can understand; if I had to go for a manual engine; then best bit is to replace the trany along. in other words; best choice I have is to either swap with an engine that is auto; or to sell the car as is and move on.

  15. #15
    Veteran Member Four Rings Mantis's Avatar
    Join Date
    Aug 04 2007
    AZ Member #
    20072
    Location
    Canada

    The only difference that I have personally found is the tone ring on the auto for the speed sensor, vs the flywheel on the MT. The heads are slightly different as noted with the combi valves and such. You could easily remove the spacer and tone ring from your current engine and put them on the manual motor


    I am not guessing, this is personal experience
    I don't think I care anymore

  16. #16
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    My car is Auto
    Engine I am putting in is Manual
    so what you are saying is that I actually can replace my engine (automatic); with the almost exact engine (manual); and it should work?; without having to deal with crank and all that. Please help me; I need to fix this car before the bad Ohio weather starts.
    Last edited by going_crazy; 10-19-2011 at 05:26 PM.

  17. #17
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
    AZ Member #
    20072
    Location
    Canada

    Yup, there is nothing special about the crank, the AT uses a spacer and tone ring, where the MT flywheel bolts on directly. The lack of ports on the heads for the SAI would be a problem if you wanted to keep your SAI system, most delete it.
    I don't think I care anymore

  18. #18
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
    AZ Member #
    20072
    Location
    Canada

    Not sure if Scotty is calling the spacer a bung, but I removed my spacer with a small amount of heat, and a light tap from a deadblow hammer
    I don't think I care anymore

  19. #19
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    so you actually did this; so I am talking to someone with experience; in other words; I can go ahead and buy the engine and can safely say it would fit.

  20. #20
    Veteran Member Three Rings chrisbostonusmc's Avatar
    Join Date
    Jan 12 2008
    AZ Member #
    24094
    Location
    Sarasota,Fl

    If VJ Doesnt pick up my trans and motor you can grab it, Im including the wire harness, shifter, pedals, clutch master cylinder etc. Motor is a long block(no turbos) and i did the timing belt 20k ago.
    Stage 3 SSP Tuned RS4 K04'd
    12.4 @ 115 on pump gas only
    425AWHP/467AWTQ
    ALL MY MODS DONT FIT IN SIG! DAMMNITTT!

    95 Toyota Supra T51R 800hp

  21. #21
    Active Member Two Rings
    Join Date
    Oct 16 2011
    AZ Member #
    82638
    Location
    Columbus, ohio

    I had no idea; but it seems that some are taking the SAI entirely out of the pictures; this is a really nice write up.

    http://wiki.audiworld.com/index.php/SAI_Removal

  22. #22
    Veteran Member Three Rings chrisbostonusmc's Avatar
    Join Date
    Jan 12 2008
    AZ Member #
    24094
    Location
    Sarasota,Fl

    hey I made a video of the car running before I pull out the trans and motor, so people know theyre not getting junk.

    http://www.youtube.com/watch?v=IoHytlyrPmE

    http://www.youtube.com/watch?v=yBwOsBINEbo


    Thanks!
    Stage 3 SSP Tuned RS4 K04'd
    12.4 @ 115 on pump gas only
    425AWHP/467AWTQ
    ALL MY MODS DONT FIT IN SIG! DAMMNITTT!

    95 Toyota Supra T51R 800hp

  23. #23
    Registered User Four Rings Scotty@Advanced's Avatar
    Join Date
    May 16 2008
    AZ Member #
    28845
    Location
    South Texas

    Quote Originally Posted by Mantis View Post
    Not sure if Scotty is calling the spacer a bung, but I removed my spacer with a small amount of heat, and a light tap from a deadblow hammer
    Yup the spacer is a bung. The few times I've removed it I had to weld a bolt to it and spin it out. I've got a blind bearing puller now which is supposed to make it easier to remove but I have not had the opportunity to use it.

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