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  1. #41
    Veteran Member Three Rings blingaling's Avatar
    Join Date
    Feb 12 2011
    AZ Member #
    70851
    My Garage
    05 ninja 636(RIP)
    Location
    NEPA

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    Ok so ran into a problem, everything is disconnected that i can see and by the pdf file besides the fuel pump fuel line because it will not come off, personal preference i wish i had a banjo bolt and not the fuckin soft line, and the 3 connectors underneath the manifold that the pdf never mentions about taking off. All i can do is wiggle the manifold, wont pull put or anything. And i dont want to break anything. All bolts up top are out, the two on the bottom, the 2 nuts and the m10 but nothing it just wiggles. And the 3 connectors im talking about one is a fuel line the other is that line that runs up by the brake boost line and the other is a connector they say to remove but mine is fuct, wont come off and the tab has already been broken after many attempts. Idk what to do


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  2. #42
    Veteran Member Three Rings
    Join Date
    Oct 29 2010
    AZ Member #
    66327
    Location
    Phoenix

    It does take some rocking and pulling side to side to break it free. Does it wiggle at all?

  3. #43
    Veteran Member Three Rings blingaling's Avatar
    Join Date
    Feb 12 2011
    AZ Member #
    70851
    My Garage
    05 ninja 636(RIP)
    Location
    NEPA

    I got it shortly after posting lol all in all took me about 6 hours. I could deff do it a lot faster now just ran into a lot of dumb things like running out of cleaner and i lost the bottom right nut and magnet fished for a good 2 hours until i gave up finished assembling and now im stuck waiting on one nut lol everything is cleaned, assembled and connected.


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  4. #44
    Veteran Member Three Rings blingaling's Avatar
    Join Date
    Feb 12 2011
    AZ Member #
    70851
    My Garage
    05 ninja 636(RIP)
    Location
    NEPA

    So i officially lost the bottom right nut somewhere when trying to get it on(trying to get my nut on, giggity lol) would anyone worry about where it fell considering there isnt anything for it to fall in the way of or fall into and its stainless? I replaced the nut but not sure how worried i should be about where it fell. Please advise, thanks.

    -Bryan


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  5. #45
    Veteran Member Three Rings
    Join Date
    Oct 29 2010
    AZ Member #
    66327
    Location
    Phoenix

    You should be fine. I lost the same one and actually found it in a tiny spot under the manifold after I took the manifold off for a second time because I forgot to put in the stupid dividers in the valves lol. Anyway I wouldn't worry about it, there's nothing down there that it could interfere with.

  6. #46
    Veteran Member Three Rings blingaling's Avatar
    Join Date
    Feb 12 2011
    AZ Member #
    70851
    My Garage
    05 ninja 636(RIP)
    Location
    NEPA

    So my car wont start at all, battery is fine it just wont crank


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  7. #47
    Veteran Member Three Rings
    Join Date
    Oct 29 2010
    AZ Member #
    66327
    Location
    Phoenix

    Did you make sure you plugged in all of the sensors?

  8. #48
    Established Member Two Rings
    Join Date
    Nov 06 2016
    AZ Member #
    384844
    Location
    Fallston Maryland

    Doing this task do you have to replace injector seals meaning the teflon bottom seals and top ones or can you reuse them would hate to put ot all back together to find injectors leaking

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