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  1. #1
    Established Member Two Rings
    Join Date
    Nov 01 2016
    AZ Member #
    384370
    My Garage
    2005 S4 Convertible
    Location
    Alleman, IA

    Hello All.

    I was bit by the VW / Audi Bug in the mid 1980's, Vehicles owned 3 Type II vans, 1980 -4000, 1987- 4000 Quattro, BMW R1220RT & R1150 Moto's

    Currently looking at 2005 S4, Owner states he was cruising at 65 to 70 then engine light blipped and engine went dead. Towed Home now only runs REAL rough and only for few seconds. Due to the price, I am considering purchasing. The timing belt work doesn't bother me, more complex than my Honda Odyssey, VW Bug, Honda CRV but still a timing system.

    Looking for input on how to check if the vehicle has valve or piston damage. Thinking of using inspection camera via sparkplug hole to check out piston tops. But unsure of how to test valves is there a location on this engine to manually crank over? Thinking of threading in a compression testing and manually crank over.

    Thoughts?

  2. #2
    Veteran Member Three Rings jakeoboy67's Avatar
    Join Date
    Oct 21 2013
    AZ Member #
    126068
    My Garage
    mk2 Jetta Tdi
    Location
    NB , Canada

    Quote Originally Posted by Dagear View Post
    Hello All.

    I was bit by the VW / Audi Bug in the mid 1980's, Vehicles owned 3 Type II vans, 1980 -4000, 1987- 4000 Quattro, BMW R1220RT & R1150 Moto's

    Currently looking at 2005 S4, Owner states he was cruising at 65 to 70 then engine light blipped and engine went dead. Towed Home now only runs REAL rough and only for few seconds. Due to the price, I am considering purchasing. The timing belt work doesn't bother me, more complex than my Honda Odyssey, VW Bug, Honda CRV but still a timing system.

    Looking for input on how to check if the vehicle has valve or piston damage. Thinking of using inspection camera via sparkplug hole to check out piston tops. But unsure of how to test valves is there a location on this engine to manually crank over? Thinking of threading in a compression testing and manually crank over.

    Thoughts?
    ask the owner what codes pop up when scanning it , just to confirm a timing failure/bent valves. I'm pretty sure that's what happened, by the symptoms he described.

    *timing chain* (probably a typo)

    A borescope/camera would be able to confirm if there was piston to valve contact. (compression test will probably indicate no compression on 1 bank)

    what price are we talking about ?

    btw: welcome !

  3. #3
    Established Member Two Rings
    Join Date
    Nov 01 2016
    AZ Member #
    384370
    My Garage
    2005 S4 Convertible
    Location
    Alleman, IA

    Yes my mistake, timing chain. I have done timing belts on newer bugs, odyssey crvs.
    $1500, 125K

  4. #4
    Veteran Member Three Rings jakeoboy67's Avatar
    Join Date
    Oct 21 2013
    AZ Member #
    126068
    My Garage
    mk2 Jetta Tdi
    Location
    NB , Canada

    Quote Originally Posted by Dagear View Post
    Yes my mistake, timing chain. I have done timing belts on newer bugs, odyssey crvs.
    $1500, 125K
    for 1500 I'd do it ! that's really cheap

    repairing it would be a long and expensive(head work) process, but it's all worth it in the end.

  5. #5
    Veteran Member Four Rings TarlCabot's Avatar
    Join Date
    Feb 18 2013
    AZ Member #
    109786
    My Garage
    Can of Whoop @ss!!!
    Location
    Upstate, SC

    Quote Originally Posted by Dagear View Post
    Yes my mistake, timing chain. I have done timing belts on newer bugs, odyssey crvs.
    $1500, 125K
    $1500 for what ? comp and leak down test with scope ? a little over priced

    you are not going to find anybody to even pull the engine... much more do a timing service labor ONLY for $1500

    maybe on a front timing belt engine, but this one is rear and guaranteed to have bent valves, that alone is $1000 to $1500 for head work
    PAST 2004 Audi S4 4.2L 2006 Audi S4 4.2L 25th #167
    2015 Audi B8.5 A4 2.0T P+ S-line JHM K04-R Turbo 3" HFC/Downpipe FMIC Stage 3 K04 ECU and Stage 2 ZF8 TCU tunes ECS-Luft-Technik CIA/Air Scoop/Silicone Intake Tract GFB DV Bilstein Sport Struts/Shocks H&R Sport Springs 034motorsport Catch Can Kit D/L Control Arms/Bushing Rear Sway Bar with Front/Rear End Links 15mm-F/20mm-R Spacers Bullet Nose Studs/Nuts RS4 Honeycomb Mesh Front/Fog Light Grilles

  6. #6
    Established Member Two Rings
    Join Date
    Nov 01 2016
    AZ Member #
    384370
    My Garage
    2005 S4 Convertible
    Location
    Alleman, IA

    1500 for purchase of vehicle

  7. #7
    Veteran Member Four Rings TarlCabot's Avatar
    Join Date
    Feb 18 2013
    AZ Member #
    109786
    My Garage
    Can of Whoop @ss!!!
    Location
    Upstate, SC

    Quote Originally Posted by Dagear View Post
    Hello All.

    I was bit by the VW / Audi Bug in the mid 1980's, Vehicles owned 3 Type II vans, 1980 -4000, 1987- 4000 Quattro, BMW R1220RT & R1150 Moto's

    Currently looking at 2005 S4, Owner states he was cruising at 65 to 70 then engine light blipped and engine went dead. Towed Home now only runs REAL rough and only for few seconds. Due to the price, I am considering purchasing. The timing belt work doesn't bother me, more complex than my Honda Odyssey, VW Bug, Honda CRV but still a timing system.

    Looking for input on how to check if the vehicle has valve or piston damage. Thinking of using inspection camera via sparkplug hole to check out piston tops. But unsure of how to test valves is there a location on this engine to manually crank over? Thinking of threading in a compression testing and manually crank over.

    Thoughts?
    it will have failed guides and bent valves at the least... also, very scored cylinder walls
    PAST 2004 Audi S4 4.2L 2006 Audi S4 4.2L 25th #167
    2015 Audi B8.5 A4 2.0T P+ S-line JHM K04-R Turbo 3" HFC/Downpipe FMIC Stage 3 K04 ECU and Stage 2 ZF8 TCU tunes ECS-Luft-Technik CIA/Air Scoop/Silicone Intake Tract GFB DV Bilstein Sport Struts/Shocks H&R Sport Springs 034motorsport Catch Can Kit D/L Control Arms/Bushing Rear Sway Bar with Front/Rear End Links 15mm-F/20mm-R Spacers Bullet Nose Studs/Nuts RS4 Honeycomb Mesh Front/Fog Light Grilles

  8. #8
    Established Member Two Rings lunder03's Avatar
    Join Date
    Sep 07 2015
    AZ Member #
    354057
    My Garage
    04 Honda Civic EX, 01 Chrysler Sebring Convertible Limited
    Location
    Coldwater

    Quote Originally Posted by TarlCabot View Post
    it will have failed guides and bent valves at the least... also, very scored cylinder walls
    Nay.

    Broken or slipped timing chain/belt doesn't always mean broken/damaged guides or scored cylinder walls...chances are actually good that it is not the case.

    Bent valves...broken timing belt at 65-70...a certainty. You'll also most likely have a few damaged lifters due to them being sandwiched between the piston and cam lobe when the valve slammed into the piston at the same time the cam lobe came in contact with the valve...ask me how I know.

    The pistons themselves are only bad if the valve manages to hit on the outer most rim or if it manages to crack it...it could also snap a connecting rod, but this can easily be determined after the heads are removed by rotating the crank and pushing down on each piston as they reach top dead center.

    On my motor, on each cylinder, only two of the three intake valves were bent...the two setting side by side...all the 5th valves were fine. As for the exhaust valves one on each one. Only surface damage to the pistons.

    Good luck and hopefully things aren't too bad.

    At the engines mileage it'll need new valve seals too.
    Quote Originally Posted by Dagear View Post
    Hello All.

    I was bit by the VW / Audi Bug in the mid 1980's, Vehicles owned 3 Type II vans, 1980 -4000, 1987- 4000 Quattro, BMW R1220RT & R1150 Moto's

    Currently looking at 2005 S4, Owner states he was cruising at 65 to 70 then engine light blipped and engine went dead. Towed Home now only runs REAL rough and only for few seconds. Due to the price, I am considering purchasing. The timing belt work doesn't bother me, more complex than my Honda Odyssey, VW Bug, Honda CRV but still a timing system.

    Looking for input on how to check if the vehicle has valve or piston damage. Thinking of using inspection camera via sparkplug hole to check out piston tops. But unsure of how to test valves is there a location on this engine to manually crank over? Thinking of threading in a compression testing and manually crank over.

    Thoughts?
    Quote Originally Posted by badger. View Post
    1. Chains are not really necessary to replace IMO. I've never heard of chain breaking or being damaged (unless a guide or tensioner had catastrophically failed). Mine are at 197k now and still just fine AFAIK.

    2. As far as bare minimum, neil mostly got it I think. I would disagree slightly on the sprockets; depending on your time to do the job, I would recommend making the call whether you need those or not until you can inspect your current ones. I think very long term they would need replacing due to the inherent material issue causing the pin hole to wallow out, but there have been people with 150k+ miles on them and they aren't wallowed out at all. Basically what I am trying to say is you may or may not need them, and you can save yourself a lot if you wait to inspect your existing ones (ask me how I know...) The sprockets that are included in the JHM Intermediate and higher kits and add ~$750 to the cost. Alternatively, once in a while some people have swapped in the JHM ones and have low mileage stock ones they are willing to sell. I sold mine (with 160k on them but very little wallowing) for like $40 to someone since I didn't need them anymore.

    For a "one stop" shop to get the guides and whatnot the JHM Basic kit is probably a good bet ($1000) as it gets you all new guides (including the RS4 version of the one) and MOST of the little orings and seals you would need. Pick through my old thread (just one of many on here with lots of good timing info); there is a spreadsheet I made with lots of part numbers and a few other posts with parts info if you want to try and piecemeal it cheaper.

    3. The RS4 specific P/N is floating around in many threads, I think a little digging and you can find it. I don't know if offhand though. Might even be in that post I linked above haha. As far as being worth any extra cost = YES.

    4. I would recommend using the tools. They are cheap insurance. You can rent them or buy them, or there are many people on here that own them you can borrow from for much cheaper than renting elsewhere.

    Sent from my SM-G360P using Tapatalk
    Last edited by lunder03; 11-03-2016 at 05:04 PM.

  9. #9
    Active Member One Ring
    Join Date
    Sep 01 2016
    AZ Member #
    379846
    Location
    Isle of Man

    The various bits and pieces required to bring the V8 back to life......

    Labour 42 hours
    Remove and refit engine. Rebuild both heads. Replace all timing gear. Dress 8 pistons
    Clutch & release bearing
    Head gasket x 2
    Head bolts x 20
    Sealer
    Oil filter
    Head Skim
    Intake manifold gasket
    Exhaust manifold gasket
    Rear crank oil seal
    Engine oil
    Spark plugs x 8
    Inlet valve x 12
    Inlet valve guides x 20
    Valve stem oil seals x 40
    Rocker gaskets x 2
    Audi timing kit inc VVTI units and sprockets (21 separate parts)

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