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  1. #1
    Senior Member Three Rings
    Join Date
    Sep 23 2006
    AZ Member #
    11933
    My Garage
    2002 A4 1.8TQ 5spd
    Location
    Seattle, WA

    Machine shop that can work on Inconel?

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    So one of the studs has broken on the APR manifold from the stage 3 kit...

    We have sent it off to APR to have it repaired, but I have very little hope that they will get to it anytime soon, as it seems the only person that can repair it is away this week. Even after that, it is not likely I will see it for a couple of weeks.

    So does anyone know of a machine shop anywhere in the U.S. that is able to work on Inconel?

    Or does anyone have an APR manifold for sale?

    We have looked at a variety of other manifolds (ATP,PAG,etc.) but it does not seem like you can retain the stock airbox with any of these?

    Would appreciate any info as this is really starting to aggravate me...
    APR Stage 3+

  2. #2
    Senior Member Three Rings
    Join Date
    Sep 23 2006
    AZ Member #
    11933
    My Garage
    2002 A4 1.8TQ 5spd
    Location
    Seattle, WA

    Bump...
    APR Stage 3+

  3. #3
    Veteran Member Four Rings Jeff's Avatar
    Join Date
    Feb 18 2004
    AZ Member #
    669
    Location
    Los Angeles, CA

    You mean something like this?




  4. #4
    Veteran Member Four Rings mrbacardi35's Avatar
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    Sep 18 2006
    AZ Member #
    11683
    Location
    Fresno/Los Angeles, CA

    Jeff, is your dp done yet?

  5. #5
    Veteran Member Three Rings Lou_B5's Avatar
    Join Date
    May 22 2009
    AZ Member #
    42807
    My Garage
    06 Sequoia
    Location
    Apopka, FL

    PM SpeedWorksAuto down in Renton area. He raves about his local machine shop and the prices are fair.

  6. #6
    Veteran Member Four Rings 7speed's Avatar
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    Sep 15 2006
    AZ Member #
    11351
    Location
    Saint Cloud, Fl

    Lookin good Jeff, I assumed it was going to be top mount
    instagram ------------> low_enforcement

  7. #7
    Veteran Member Four Rings SleeperAvant's Avatar
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    Jun 21 2005
    AZ Member #
    6966
    Location
    Milton, Ontario

    Jeff, what turbo is that?
    – Steve

    2021 Tesla Model Y
    2020 Tesla Model 3
    2014 Dodge Grand Caravan
    Gone - 2005 A4 Avant 1.8T Quattro 6MT

  8. #8
    Veteran Member Four Rings dougyfresh's Avatar
    Join Date
    Dec 03 2005
    AZ Member #
    9070
    My Garage
    2 pedals 1FG
    Location
    connecticut

    Quote Originally Posted by Jeff View Post
    You mean something like this?
    No love for my pics?

    You have to email me that postage tag so I can get it back to you.




    Quote Originally Posted by SleeperAvant View Post
    Jeff, what turbo is that?
    GT3071 I believe.

    GT3076 also fits on that manifold. Fits very nicely too and you have room to run a stock-like TIP with the 4inch ported shroud compressor inlet. I like this manifold a lot. Casting quality is also top notch. A lot of work was put into this and it clearly shows relative to other products on the market.














    OP. Contact any machine shop that specializes in the aerospace industry (there are a ton is Seattle). Inconel is used extensively in the aerospace industry and those machine shops are familiar with this material. It is a lot more difficult to machine than mild/stainless steel and aluminum which is why most shops won't touch it. If they don't have the right drills and end mills then they will just destroy their tooling.
    Last edited by dougyfresh; 03-03-2010 at 07:26 AM.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  9. #9
    Senior Member Three Rings
    Join Date
    Sep 23 2006
    AZ Member #
    11933
    My Garage
    2002 A4 1.8TQ 5spd
    Location
    Seattle, WA

    Quote Originally Posted by Jeff View Post
    You mean something like this?



    Very interested in this...sent you a PM.
    APR Stage 3+

  10. #10
    Veteran Member Four Rings MmmBoost's Avatar
    Join Date
    Nov 29 2005
    AZ Member #
    9007
    My Garage
    10 A4 Avant S-line, 07 Suzuki GSX-R600, '69 VW Beetle w/ 1.9L aircooled turbo
    Location
    Edmonton, AB

    Very interested in this as well............ info please.....
    ~Chris

    I sold my Audis and bought a Touareg... Catch me over at Club Touareg
    My B6 Avant GT2871R build
    Tumblr

    "Robert Bosch don't fuck around"

  11. #11
    Veteran Member Four Rings Jeff's Avatar
    Join Date
    Feb 18 2004
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    669
    Location
    Los Angeles, CA

    Quote Originally Posted by mrbacardi35 View Post
    Jeff, is your dp done yet?
    Yes, DP is done. :)

  12. #12
    Veteran Member Four Rings Jeff's Avatar
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    Feb 18 2004
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    669
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    Los Angeles, CA

    Quote Originally Posted by 7speed View Post
    Lookin good Jeff, I assumed it was going to be top mount
    Thanks. No, this basically sits as a bottom mount in the stock location (pushed slightly back in between #2 and 3 to allow room for a inlet pipe). With the wastegate outlet capped off (on T25 with internal WG), you can even run a stock airbox. :)

  13. #13
    Veteran Member Four Rings Jeff's Avatar
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    Feb 18 2004
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    669
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    Los Angeles, CA

    3071 is correct.

    I thought I'd get your permission first to post your pics Doug. But if you have them handy, post them up!

    I've been so swamped at work, I literally forgot about the call tag. I will have it sent this week though.

    Quote Originally Posted by dougyfresh View Post
    No love for my pics?

    You have to email me that postage tag so I can get it back to you.






    GT3071 I believe.

    GT3076 also fits on that manifold. Fits very nicely too and you have room to run a stock-like TIP with the 4inch ported shroud compressor inlet. I like this manifold a lot. Casting quality is also top notch. A lot of work was put into this and it clearly shows relative to other products on the market.














    OP. Contact any machine shop that specializes in the aerospace industry (there are a ton is Seattle). Inconel is used extensively in the aerospace industry and those machine shops are familiar with this material. It is a lot more difficult to machine than mild/stainless steel and aluminum which is why most shops won't touch it. If they don't have the right drills and end mills then they will just destroy their tooling.

  14. #14
    Veteran Member Four Rings dougyfresh's Avatar
    Join Date
    Dec 03 2005
    AZ Member #
    9070
    My Garage
    2 pedals 1FG
    Location
    connecticut

    Quote Originally Posted by Jeff View Post
    3071 is correct.

    I thought I'd get your permission first to post your pics Doug. But if you have them handy, post them up!

    I've been so swamped at work, I literally forgot about the call tag. I will have it sent this week though.
    You had my permission when I emailed you the link


    Here is a 3076 on the T3 flanged PSI Concepts Manifold.


    Note: you can clock the compressor housing more to gain more clearance with the framerail.






    (don't mind the missing and incomplete T3 bolts. I was trial fitting when I took these photos).
    Last edited by dougyfresh; 03-03-2010 at 10:55 AM.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  15. #15
    Veteran Member Four Rings MmmBoost's Avatar
    Join Date
    Nov 29 2005
    AZ Member #
    9007
    My Garage
    10 A4 Avant S-line, 07 Suzuki GSX-R600, '69 VW Beetle w/ 1.9L aircooled turbo
    Location
    Edmonton, AB

    The timing on this most may have just been perfect. Doug i assume that's your avant this is going in?
    ~Chris

    I sold my Audis and bought a Touareg... Catch me over at Club Touareg
    My B6 Avant GT2871R build
    Tumblr

    "Robert Bosch don't fuck around"

  16. #16
    Veteran Member Four Rings mrbacardi35's Avatar
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    Sep 18 2006
    AZ Member #
    11683
    Location
    Fresno/Los Angeles, CA

    Quote Originally Posted by Jeff View Post
    Yes, DP is done. :)
    Got any pics of that thing installed?

  17. #17
    Veteran Member Four Rings dougyfresh's Avatar
    Join Date
    Dec 03 2005
    AZ Member #
    9070
    My Garage
    2 pedals 1FG
    Location
    connecticut

    Quote Originally Posted by MmmBoost View Post
    The timing on this most may have just been perfect. Doug i assume that's your avant this is going in?
    That is my car that I did some test fitting since I had a 35R and 3076 handy (35R doesn't fit due to the larger compressor housing). I am not running this manifold for the timing on when this was available did not work with the plans I had in place.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  18. #18
    Veteran Member Four Rings FORCE_FED_DUB's Avatar
    Join Date
    Aug 10 2008
    AZ Member #
    31806
    Location
    Denver, Colorado

    Like that manifold a lot!
    BT/BAT build threads make me happy I have a stock turbo



    -Cam

  19. #19
    Veteran Member Four Rings MmmBoost's Avatar
    Join Date
    Nov 29 2005
    AZ Member #
    9007
    My Garage
    10 A4 Avant S-line, 07 Suzuki GSX-R600, '69 VW Beetle w/ 1.9L aircooled turbo
    Location
    Edmonton, AB

    Ahhh.... i was going to ask about what happened to your ASP stuff.

    How do you like your ASP setup? Any problems with the Treadstone mani?
    ~Chris

    I sold my Audis and bought a Touareg... Catch me over at Club Touareg
    My B6 Avant GT2871R build
    Tumblr

    "Robert Bosch don't fuck around"

  20. #20
    Veteran Member Four Rings dougyfresh's Avatar
    Join Date
    Dec 03 2005
    AZ Member #
    9070
    My Garage
    2 pedals 1FG
    Location
    connecticut

    Quote Originally Posted by MmmBoost View Post
    Ahhh.... i was going to ask about what happened to your ASP stuff.

    How do you like your ASP setup? Any problems with the Treadstone mani?

    The only thing I have left from the ASP GT28RS kit are the turbo oil and coolant lines and the MAF housing. I'm now using the stainless steel Treadstone T3 flanged manifold and we welded a 38mm 2-bolt to 38mm V-band WG adapter to the manifold so I can run the new TiAL MV-S 38mm V-Band wastegate.

    The ASP GT28RS kit and software is solid. It makes a consistent 275-285awhp on 93octane and it just plain old rips and is fun to drive. The bulk of that 'kit' is not feasible for the goals of my car so I slowly sold it to good homes.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  21. #21
    Veteran Member Four Rings Jeff's Avatar
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    Feb 18 2004
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    Los Angeles, CA

    Quote Originally Posted by mrbacardi35 View Post
    Got any pics of that thing installed?
    I will shortly.

  22. #22
    Senior Member Three Rings
    Join Date
    Sep 23 2006
    AZ Member #
    11933
    My Garage
    2002 A4 1.8TQ 5spd
    Location
    Seattle, WA

    We received the PSi concepts manifold from Jeff and did a test fitting but unfortunately there were problems with the wastegate actuator clearance on the GT28RS.

    Since I am having a shop do the repair work it was just too expensive to have them make the necessary modifications to the downpipe / actuator. So it makes more sense for me to wait for APR to repair my manifold than to try and make this work.

    It seems like I may finally get it back this week after a 2+ week wait.

    But dealing with Jeff was great, he was very helpful in getting everything shipped ASAP, answering my questions, etc., so someone should definitely give this manifold a try!
    APR Stage 3+

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