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  1. #1
    Veteran Member Four Rings geeky's Avatar
    Join Date
    Nov 02 2008
    AZ Member #
    34851
    Location
    Boulder & Seattle

    DIY: B5 A4 Broken Fog Light Tab Fix

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    So for all the B5 A4 owners that have had their OEM Fog light tabs broken, here's a fix. I wanted to retain my stock OEM Fog lights, but due to an accident, the tabs on the passenger side were broken, and instead of dishing out money to get it replaced, I made a DIY for fixing it.

    Materials Needed:
    - Needle Nose Pliers
    - Vice Grips or another set of Needle Nose Pliers
    - Diagonal Cutters
    - Wire Coat Hanger (you'll be cutting this up)
    - JB Weld or Super Glue (i trust JB Weld over Super Glue)
    - Ruler
    - Masking Tape

    *NOTE: I AM IN NO WAY RESPONSIBLE FOR ANY INJURY OR DAMAGE THAT OCCURS TO YOU, OR YOU VEHICLE FROM FOLLOWING THIS DIY.


    The Infamous Broken Tabs



    So first, we're going to use the diagonal cutters and cut the wire coat hanger into two smaller segments. Here's a picture (my brackets are already made in the picture--middle of picture)



    After cutting those segments, follow the diagram/measurements below. Please note that you may need to mess around with it to get everything made. The measurements are not 100% correct. The measurements were eyeballed using a ruler (if that makes any sense)



    Afterwards, we're going to mock up where the new brackets will have to sit, and we will use the masking tape in this step to mock everything up.







    After everything is setup and mocked out, take that JB weld and jb weld those pieces together. Let it sit over night before using the fogs. I am going to paint the brackets/JB Weld Black AFTER IT DRIES. You may choose to paint the bracket before or after.



    I don't have any images of the fogs on the car with this fix yet, as I am still waiting for the JB weld to set overnight. And if you notice from the pictures, I tore apart the entire housing to do this, as I am planning to do the HID Fog upgrade.

    1989 Nissan 300ZX
    Lemons Race Car
    1999 Porsche 911 Carrera
    1-Off Widebody | LS1 Swap | AST 5200 2-way Remote Coilovers | blah blah blah
    2000 Mercedes Benz C230K
    The Daily | "VIP Build"
    2000 Audi A4 1.8T
    The New Track Build
    2006 Porsche 911 Carrera S
    LN Engineering 3.8L | H&R Suspension | IPD Intake

  2. #2
    Veteran Member Four Rings Seerlah's Avatar
    Join Date
    Dec 05 2007
    AZ Member #
    23104
    Location
    A place between here and there

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    I never had this issue, but I am def diggin the DIY write-up

  3. #3
    Veteran Member Four Rings geeky's Avatar
    Join Date
    Nov 02 2008
    AZ Member #
    34851
    Location
    Boulder & Seattle

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    thanks man. here to help all the other B5 owners out there.

    1989 Nissan 300ZX
    Lemons Race Car
    1999 Porsche 911 Carrera
    1-Off Widebody | LS1 Swap | AST 5200 2-way Remote Coilovers | blah blah blah
    2000 Mercedes Benz C230K
    The Daily | "VIP Build"
    2000 Audi A4 1.8T
    The New Track Build
    2006 Porsche 911 Carrera S
    LN Engineering 3.8L | H&R Suspension | IPD Intake

  4. #4
    Veteran Member Four Rings hoganalley's Avatar
    Join Date
    Feb 23 2007
    AZ Member #
    15868
    Location
    Burlington

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    I just used loctite to glue the two pieces together and then I used a soldering iron to "melt" the plastic together. Almost good as new. Been lasting since March 08. It's going through the paces in an Ontario winter so we'll see how it lasts!
    05 allroad 2.7T Stock

    99.5 A4 1.8T K04 - Sold

  5. #5
    Senior Member Two Rings
    Join Date
    May 09 2007
    AZ Member #
    17898
    Location
    jersey

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    thats hot lol good thinking

  6. #6
    Veteran Member Four Rings 99blueb5's Avatar
    Join Date
    Mar 10 2008
    AZ Member #
    26268
    My Garage
    01 S4, 99 A4
    Location
    Bellevue, WA

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    nice write up john, when we gonna go snow driftn'?!?!
    99 A4 1.8TQM:
    APR Stage 3 GT28rs kit, CM FX400 6puck, 3" downpipe, Nuespeed catback,Nuespeed short shift, Cxracing fmic, Forge007 DV, H&R coilovers, APR snub mount, gasket ported head, VDO guages, e codes, 6k's, Fiberimages CF hood/trunk, A8 BBK, IE Rods

    00 B5 S4
    Vast stage 3, Rs4 airbox, ko4's,borla cat back, neuspeed sways, statis coils, jhm fmic, SSAC Dp's

  7. #7
    Veteran Member Four Rings biketsai's Avatar
    Join Date
    Jun 04 2007
    AZ Member #
    18558
    My Garage
    01' A4 1.8TQM;15' Wrangler
    Location
    Austin/DFW, TX

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    Lol, ghetto rigging at its best.
    jk jk, at least we do it cleaaan.

    Good stuff


    edit: I also realized that you stole my orange pliers!
    BetaAlphaTau Member #12
    01' A4 1.8TQMS 5spd swapped
    GT2871R|CTAPP MAFless|034 EM|Godspeed FMIC|APR 2.5"|EVO MS DV|CM FX400-LWFW
    18" RS4 Reps.|S4 Front/Skirts/Seats/Brakes|RS4 Grill|CF Trim
    Stasis SS|LLTEK Tower|KW F/R Sways|Profec Spec 2
    My 5-Speed Swap DIY
    - B6 USP
    Chris:Mod|PM me with any questions

  8. #8
    Veteran Member Four Rings geeky's Avatar
    Join Date
    Nov 02 2008
    AZ Member #
    34851
    Location
    Boulder & Seattle

    Re: DIY: B5 A4 Broken Fog Light Tab Fix

    they're actually red, so watchu talking about?!

    and pat, tomorrow? iono I'm working on my boost gauge center vent piece right now. Should have measured twice and cut once instead of AHAHAH DREMMEELLL!!!!! it came back to bite me in the ass. :(

    1989 Nissan 300ZX
    Lemons Race Car
    1999 Porsche 911 Carrera
    1-Off Widebody | LS1 Swap | AST 5200 2-way Remote Coilovers | blah blah blah
    2000 Mercedes Benz C230K
    The Daily | "VIP Build"
    2000 Audi A4 1.8T
    The New Track Build
    2006 Porsche 911 Carrera S
    LN Engineering 3.8L | H&R Suspension | IPD Intake

  9. #9
    Active Member One Ring
    Join Date
    Jul 01 2013
    AZ Member #
    118157
    Location
    PA

    hey is there any way you could re post the pictures i need this diy for my a4s fog. thanks
    riding dirty since 94

    2001 2.8 30v A4 ebony pearl

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