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  1. #1
    Veteran Member Four Rings dougyfresh's Avatar
    Join Date
    Dec 03 2005
    AZ Member #
    9070
    My Garage
    2 pedals 1FG
    Location
    connecticut

    what is wrong with this picture?

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    An hour's worth of work for this:
















    Why?
    Because of this:

    damn T25 gasket blowing out. This is the 3rd time since January on two different motor displacements, two different turbos and two different sized studs (was 8mm but I kept breaking and/or loosening them up. went 10mm when I built my new motor).

    Turns out 10mm studs are good (they aren't loose) but just copper lock-nuts are not good with all the heat cycles (only one loosened up). I should have added Nord-Lock washers when I installed this during my motor build. The washers would have helped keep the nuts tight on the studs which would have prevented blowing out the gasket. Still boosts like crazy with a leaky T25 flange .




    Before Mike can say anything.... I'm going no gasket on this fcvker (changed my mind, Greg). Also getting rid of the gasket on the 5 bolt turbo exit since those faces are already machined flat. Got some 10mm stainless steel Nord-Lock washers on order. My local Fastenal should have them on Tuesday. Also got some 10mm x 1.5mm pitch x 30mm long ARP bolts to take the place of these studs. These studs have been heat-cycled and I'm afraid once I pull them out to machine the T25 flange faces they won't stay tight again. SO, I'm going strong-ass ARP bolts.. This should be the last time I do this.



    Some more photos:


    200cell High Flow CAT

    Supertech Inconel Exhaust valves after around 5,500-6,000miles

    cylinder #1 (closest to radiator)


    cylinder #2


    cylinder #3


    cylinder #4
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  2. #2
    Veteran Member Four Rings AudiA4_20T's Avatar
    Join Date
    Oct 29 2005
    AZ Member #
    8553
    My Garage
    10speed
    Location
    San Francisco, CA

    Re: what is wrong with this picture?

    nice dude
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

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