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  1. #1
    Established Member Two Rings mrw's Avatar
    Join Date
    Aug 20 2008
    AZ Member #
    32179
    My Garage
    RS5 Cab sold, 2009 A4 Avant 3.0 6mt swap-sold, 2021 Jeep 392, 77 Datsun 280Z V8 2017 S6-sold
    Location
    Delaware

    Question HELP Axle replacement problem

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    I am trying to replace the passenger side front axle on my 1999 A4 quattro 2.8 V6 5 speed. I cannot get the old ale out. I have followed the DIY instructions posted by Wholsea and it looks like I need to disconnect the upper control arm to give me enough room to remove the axle. My Problem is that I cannot get the bolt that retains the upper ball joints out. I have removed the nut but the bolt will not budge. I have applied PB Blaster and Hammered onb the end (with the nut on to protect the threads) but it will not budge. Does it have to be removerd or just lossened? I did not try to drive teh ball joints out yet because I was not sure if the bolt has to be removed or not. Thanks If this is a duplicate post I appologise. I posted it earlier and I could not find it. If it did not post to the correct place please pm me. Thanks

  2. #2
    Veteran Member Four Rings offroader1006's Avatar
    Join Date
    Oct 17 2004
    AZ Member #
    3830
    My Garage
    77 International Scout II, 73 911 2.8RS, 2010 Cayenne
    Location
    Columbia, SC

    Re: HELP Axle replacement problem

    turn the bolt until it works the PB in

  3. #3
    Veteran Member Four Rings D's Avant's Avatar
    Join Date
    Oct 03 2007
    AZ Member #
    21561
    My Garage
    02 BMW 330i
    Location
    Illinois

    Re: HELP Axle replacement problem

    This bolt needs to come out completely. Tap with a hammer lightly around the bolt and use a ton of PB. Soak repeat, soak repeat... I took the nut off and tapped the end with a hammer and was able to finish it off with a punch. You may need to resort to heat (torch) and an air hammer. You can play with putting a jack under the lower control arms to raise/lower it and get some pressure off of the pinch bolt. Seemed to work for me. Search pinch bolt and you'll find some more help too. Good luck, you will need it.
    Current '08 A6 Avant S-Line
    Former '99 A4 Avant 1.8t

  4. #4
    Established Member Two Rings
    Join Date
    Jun 13 2008
    AZ Member #
    29916
    My Garage
    02 b5.5
    Location
    NY

    Re: HELP Axle replacement problem

    fuck the pinch bolt.

    remove lower shock bolt
    remove front sway bar link bolt
    remove both upper ca bolts
    remove 3 bolts holding the assembly in
    remove assembly
    turn wheel right

    done

  5. #5
    Veteran Member Four Rings Wholsea's Avatar
    Join Date
    Feb 11 2004
    AZ Member #
    158
    My Garage
    1998 Audi A4 1.8tqms
    Location
    Blacklick, OH

    Re: HELP Axle replacement problem

    Quote Originally Posted by swaigo View Post
    fuck the pinch bolt.

    remove lower shock bolt
    remove front sway bar link bolt
    remove both upper ca bolts
    remove 3 bolts holding the assembly in
    remove assembly
    turn wheel right

    done
    Yeah, if you can't get that pinch bolt off, remove the lower end of the assembly...

    I've had to cut and drill a number of those pinch bolts out because they seize...
    1998 A41.8tqms

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