I started this last year when I put in my S4 Bi-Xenons, but never bothered to finish it. It's still not 100% but lately a few threads popped up regarding this so I figured I'd just put it up. Hope it helps someone out. I'll try to update if any info is incorrect or left out.
If you have any bulb #'s (high/low/turn/city) for the various housings I'll edit this to include them. The goal is to make this a good reference to answer peoples questions that will not require hundreds of hours of searching through old threads.
OEM Single Xenon (US spec)
-Low Beam Bulb - D1S*
-High Beam Bulb - ?
-Turn Indicator Bulb - ?
•2.5" (small) diameter focusing lens (same as halogen?)
•Does have self leveling function
•Does have Amber corner reflector inside the housing
•Typically chrome but available with gray housing with USP package in 04/05
•Arguably has more ‘concentrated’ light out-put: http://forums.audiworld.com/a4gen2/msgs/709428.phtml
OEM Bi-Xenon (US spec. S4 note: some early S4's available with single xenon gray housing)
-Low Beam Bulb - D1S ?
-High Beam Bulb - Halogen H7 (or H10/9145)
-Turn Indicator Bulb - ?
•Does NOT have two separate Xenon bulbs!!
•High beam uses HALOGEN bulb, but also uses a motor to move a “cutoff-plate” that then exposes more of the low beam bulb allowing increased light output.
•Does have Amber corner reflector inside housing
•Larger Diameter low beam focusing lens
•Does have self leveling function
Ecode
-Low Beam Bulb - D2S ?
-High Beam Bulb - H7
-Turn Indicator Bulb - ?
-Citylight bulb - H6W
•Available in BOTH Single and Bi-Xenon configurations
•Available in both Chrome and Black housing (Bi-Xenon not available in chrome? someone confirm?)
•Does not have Amber reflectors inside housing (check local requirements as this is often not street legal)
OEM Xenon to Bi-Xenon (S4 gray housing)
This is probably the most straight forward swap. For the turn indicators and low beams, you will not need any additional parts* as all bulbs, ballasts, ignitors etc will be used. You should not throw any codes, CEL’s etc. unless there is an actual malfunction; burnt bulb, broken leveling motor etc. The swap on it’s own will NOT cause this! You may also encounter that the High Beam bulb will need to be swapped for a H10 / 9145 though many sources list high beam bulb as H7 (this may be dependent on the model year of the housings that you are trying to install.)
*If you have an early 2002 model year, you may have the D2S bulb. Bi-Xenon housings require D1S bulb.
OEM Xenon to Ecode (Single or Bi-Xenon)
Ballast and Xenon Bulb* carry over, but you will need to get different turn indicators (same as those in tail lights) as well as “City Lights.” And high beam bulb?
* same exception for those with D2S bulbs.
Halogen to Xenon, Bi-Xenon or Ecode
You need everything. Housings, bulbs, balasts and ignitors. If your car was not equipped with Xenon headlights originally, you WILL throw a code. This is due to the fact that your new headlights will not be able to use their Leveling motor and will tell the car that it is malfunctioning.
Useful link:
http://www.audizine.com/forum/showth...ighlight=xenon
An alternative is to convert your Halogen housing to Xenon by using an HID kit. There are many available or you can build your own with components from a variety of cars. I have no personal experience with this and other threads already exist from folks who have undertaken this project.
Misc. worth note:
Make sure that the headlight housings you want to install into your car came from a place that the “Drive Side” of the road is the same as yours. UK lights will have a different pattern than US etc. It will light the road, but will annoy the hell out of oncoming drivers.
Different states, countries etc. will have different regulations regarding corner reflectors, light output color etc. Please check local laws if this is concerns you.
This thread is intended to provide information. Any modifications done to your car are your own responsibility. I take no responsibility for damages or citations incurred.
The information in this thread is based strictly on my research and personal experience. Please let me know if I have missed something or gotten anything wrong, I’ll be happy to edit this to remain informative. Happy Modding.
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