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  1. #1
    Active Member Four Rings bassed's Avatar
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    Projekt 2.0L DBW B5:

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    This post is the complete life story of the car and a updates/changes that take place.

    My name's Ian and I go by bassed on the forums. I'm new on here and figured I'd post the story of my dirty little whore Eleanor.

    2001.5 Audi A4 1.8T QMS Stock --->Stg1--->Stg2+--->Stg3--->Stg3+BT--->Stg3+BAT

    I've had this car for a good stint now and she's been around the block a couple times. I picked her up about 5 years ago certified and pre-owned oddly enough with a Borla V1 exhaust. I drove her as she was, did a few little things like painting the lowers....



    Then adding the obligatory Rieger RS4 Bump Skin....



    About a year later I up right got the desire to move out to California while I still had the opportunity. I packed up and moved to Tahoe for 2 record seasons....

    On the drive out there I had some fun



    Qite a bit of getting BDFT when living in Tahoe.



    Ran this siggy over on AW for a while;)



    And then I decided to move back East, where I was able to see some more of scenic America....



    Drive over the Hoover Dam on snows:confused:



    Peep the "Painted Desert"








    I get back East and since moving back 2+ years ago have not stopped this never ending project.

    I took a job outside of A.C. when I moved back and was designing Casino's and living out of good old Cape May when I first moved back east. While down there I threw a pair of Adjustable Koni's with Eibach Springs and a Pair of Valeo Ecodes on her, to compliment the GIAC X-Program I had been running. I had also decided to put my grandfathers Europlate on from his time living in the UK.





    While down in South Jersey I took full advantage of the lack of population in the off season and pulled off some fun shots.....



    I moved back up to Pennslyvania for another job and to make commuting to Drexel for my second degree a bit easier on myself and the car. I thought a BT daily driver would be nice so I picked up a 2860rs (Disco Potatoe) and Greddy FMIC and all associated hardware and a PES GT28file for my car, but tradgedy struck at 34.28 psi and zee rods, zay just could not take it. There's actually a whole story behind this, but it's in the past and that's where it will stay.






    Well after throwing 3 rods I pretty much went ballz out. I figured it would be like a new car in the end, so why not right? The project was born and dubbed "Projekt B5"



    Step 1: Order a brand new fully built 2.0L from 034 Motorsport and Eurospec....



    Step 2: Custom Fabrication done by Nothing Leaves Stock....


    Step 3: Custom Fabrication meets new motor....





    Step 4: Break in new motor and see what problems develop/arise.
    Lesson learned ATP products blow. Repetitive loss of studs, shearing of nuts and the general fit of the ATP Manifold when coupled with anything smaller than a 3071 = PITA not worth dealing with.



    So we try POS Tubular Manifold a shop called DTR had lying around and frankly should have thrown in the dumpster.


    I have the lower molding pins I had pulled filled and a shaved thing going on, well kinda it drove around like this for a month until the POS Manifold cracked again....



    I get the car back from getting the shaved looked finally sprayed, the roof done in Black Magic Pearl and Stasis Track Sport Coilovers being installed at 4:00 am the day I'm supposed to Dyno her for the first time......



    After months of cracking this POS and not having a running car very often along with the manifold cracking after 1 hr on the road and going to Dyno as mentioned above. A couple weeks later I get a message from a good friend telling me to look at a new Exhaust Manifold on the market for the B5. I look, I call and I buy this wonderful piece made by SPA TURBO and will need to find a new T3 Flange Snail to work with this bad boy....



    I then send this manifold to Swain Tech for ceramic coating. But by this time I had teamed up with Strasse and we put the wheels in motion for a right propa build....







    This is the point where Projekt B5 goes from Phase 1 of a running on occasional build to Phase 2
    where we smack my bish up again and do the damn thing right.



    So at this point Projekt B5 Build Spec List Phase 1 looks like this:

    Engine:
    Turbo:
    Gt2860rs with Polished Compressor Housing and Jet Hot Coated Exhaust Turbine Housing w/ internal WG locked out.
    Tial 38mm

    Bottom End:
    Custom 034 Motorsport built Eurospec Machined 2.0L
    Compression dropped to 8.5:1with JE Pistons bored to 82.5mm
    SCAT Rods
    Eurospec Forged Crank stroked to 92.8mm and Triple Pinned to Crank Shaft
    Main Bearing GIRDLE with CHAIN DRIVE for AWM Bottom End
    Fully BALANCED and BLUEPRINTED
    ATP Externally Wastegated Exhaust Manifold – Hot Jet Coated

    Head:
    AEB Head with VVT
    REVOLVER Cams with High Performance Street Grind
    RACEWARE Head Studs
    4 wire Bolt down Coil Packs
    034 Coil Cover
    AEB Intake Manifold

    PCV:
    034 V-Banded Oil Catch Can

    Mounts:
    034 Track Density Engine Mounts
    034 Snubber and Bracket

    FMIC:
    Greddy Custom Plumbed

    Fueling:
    034 Fuel Pressure Gauge
    Ross Machine Racing Fuel Rail
    Aeromotive External Fuel Pressure Regulator

    Programming:
    PES remapped Gt28 series program

    Transmission:
    STERN Drivers Side Mount
    034 Pass Side Mount
    AWE DTS-Bar

    Brakes:
    Mintex Red Rear Pads with Braided Steel Lines all around

    Suspension:
    Stasis Tracksport Coilovers
    Shortened Shaft lower CA's


    Custom Fabricated:
    FMIC Charge and Discharge Piping:
    Positive Pressure Nipple on Charge Pipe
    Hard Piped Throttle Body Inlet with H20/Meth direct plumbed
    Custom Intake setup
    3” Custom Turbo Back Exhaust

    Electronic:
    Apexi AVC-r EBC
    AWE Boost Gauge
    Innovate LC-1 Wide Band
    Innovate DB Red Display Wideband AFR Gauge




    At this point there is a new Manifold, Turbo, Tuning, Wastegate and BOV in the mix.




    So as of this morning the new Downpipe is complete, the turbo is bolted up, the open dump is complete and the oil feed and supply lines should arrive by this afternoon:D

    She's going to be running by Mid-Week next week me finks.








  2. #2
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    New 2.5" piping all the way through....Spools much quicker about 300 rpms sooner It also pulls much harder I think 20+ whp was easily had. Tunning continues later this month










    18psi not to shabby, but still not even in the efficiency range of this snail. The Clutch and Trans are in the middle of getting replaced and swapped this weekend to allow for much more boost and fun:p



    Clutch is getting upgraded to a Southbend DXD-F Series STG5 w/ an AWE LWFW.



    I never showed how the piping and the core look without the Bumpskin








    JHM line as a whole package is insane that's all I can say and this clutch is nasty:D





















    Present Build List/Componenets:
    2001.5 Audi A4 1.8T

    Tuning:
    Unitronic Custom Tuned
    MAF, SAP, N75 and N249 and 02 CEL delete

    Engine:
    Turbo:
    Hybrid Bullseye S256 .55 a/r

    Bottom End:
    1983cc, 8.5:1 compression (82.5mm Bore 92.8 Stoke) 06a/AWM
    JE Pistons
    SCAT Rods
    Eurospec Forged Crank stroked to 92.8mm, triple pinned to Crank Shaft
    Main Bearing Girdle
    Fully Balanced and Blueprinted

    Head:
    AEB Head with VVT
    REVOLVER Cams
    RACEWARE Head Studs
    4 wire Bolt down Coil Packs
    AEB Intake Manifold

    PCV:
    ? straight dump

    Mounts:
    RS4 Motor Mounts
    034 Snub and Bracket

    FMIC:
    Custom Precision Core and Endtanks
    JM Fabrications Piping
    Synapse Engineering BOV

    Fueling:
    034 Fuel Pressure Gauge
    Ross Machine Racing Fuel Rail
    Aeromotive External Fuel Pressure Regulator
    Bosch 044 Fuel Pump
    Siemens 630cc Injectors
    Snow Performance Stage2 dual port H20/Methenal Injection

    Transmission:
    STERN Drivers Side Mount
    034 Pass Side Mount
    AWE DTS-Bar
    Apikol Rear Differential Mount
    4:1 Center Diff
    JHM Shift Linkage
    JHM Short Shifter
    JHM Bushings
    Southbend DXD-F Series STG5 w/ AWE LWFW

    Brakes:
    AP Racing 4-piston 320mm BBK
    Mintex Red Rear Pads with Braided Steel Lines

    Exhaust:
    3” Custom Turbo back by NLS with Magna Flow Resonator
    SPA Exhaust Manifold, SwainTech Ceramic coated
    Tial 38mm WG w/ open DUMP

    Electronic:
    Apexi AVC-r EBC
    AWE Boost Gauge
    Innovate Motorpsort LC-1

    Body:
    Rieger RS4
    A!avntgarde Side Skirts with shaved lower molding
    VIS Carbon Fiber Hood.....Wait nix that back to stock VIS=destroyed and 4 windsheilds in 2 months (don't use SAFELITE ever)
    Valeo E-codes
    Last edited by bassed; 09-24-2008 at 10:15 PM.

  3. #3
    Active Member Four Rings
    Join Date
    Dec 11 2006
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    14100
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    Boston

    Re: Projekt 2.0L DBW B5:

    Nice to meet you Ian. Sick car!


    Look at the carnage!
    Stage 3+ RS6's

  4. #4
    Veteran Member Four Rings Militant-Grunt's Avatar
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    Oct 30 2006
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    12999
    My Garage
    B8 A4 Avant 6spd
    Location
    NYC

    Re: Projekt 2.0L DBW B5:

    What'd you run at the track?
    -MilitantGrunt- Certified Audi Dealership Technician / Parts Manager
    -18 718 GTS
    -10 B8 A4 Avant - 6spd swapped / built motor / Pag Parts EFR 7163 Turbo Setup.

  5. #5
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by deb38 View Post
    Nice to meet you Ian. Sick car!


    Look at the carnage!
    Nice to meet you to Derek:) You going to make H20?

    Quote Originally Posted by Militant-Grunt View Post
    What'd you run at the track?
    Mike was at the wheel and laid down a 13.5 in a blustery 115* Track Temp with 87% Humidity at WF.

  6. #6
    Veteran Member Four Rings Don Supreme's Avatar
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    Jan 25 2006
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    9902
    My Garage
    A4 2.0T
    Location
    MD

    Re: Projekt 2.0L DBW B5:

    Very nice project write up!

  7. #7
    Veteran Member Four Rings 317ssayzarc's Avatar
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    Oct 27 2007
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    2001 Golf 2004 A4 USP
    Location
    In the lab

    Re: Projekt 2.0L DBW B5:

    boring


    haha, I wish I had the patience to do this Ian...

    I can read it but not write it

  8. #8
    Veteran Member Three Rings Fink_tha_Audi's Avatar
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    Jun 14 2008
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    29925
    My Garage
    99.5 Audi A4 1.8t Q
    Location
    Middletown, Delaware

    Re: Projekt 2.0L DBW B5:

    Ian your car is freakin awesome. Thats is exactly the direction I want to head my A4 to. BAT,built motor, etc. Im right now at BT but software wise only APR. Got a GT2871R for starters, what would you recommend for tuning, I was interested in Unitronic. Again one of the sickest A4's I have seen, looking at the last couple of pics seems its putting down good numbers to go against a S4. You heading H20 this year?

  9. #9
    Account Terminated Four Rings
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    Buffalo NY

    Re: Projekt 2.0L DBW B5:

    Wow nice write up sir!

  10. #10
    Veteran Member Four Rings djwimbo's Avatar
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    Feb 15 2008
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    E46 323i 5-Sp
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    616/MI

    Re: Projekt 2.0L DBW B5:

    Great write-up. I still feel bad for walking right past your car at WF without even noticing it was the car I was drooling over online.

    You have a PM BTW.
    "Thank god I had my body, because it felt so good."

  11. #11
    Veteran Member Four Rings UN-PIMP-Z-A4's Avatar
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    MR VTEC Lives...
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    Yes We Can!!! Obama N Beyond!

    Re: Projekt 2.0L DBW B5:

    great read and great ride
    Homebrew PES Powered Stage 3 A4 1.8TQM It can be yours for only $5k PM for details

    I have a JUSTINTERCOOLER 27 X 6 X 2.75 WITH 2.5" inlet / outlet (Brand New in Box) FMIC for Sale $90

    QUOTE OF THE YEAR:
    "Another thing, dont go flashing 15 second timeslips!"


  12. #12
    Active Member Four Rings
    Join Date
    Dec 11 2006
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    Re: Projekt 2.0L DBW B5:

    I made it a point to stop by the Unitronic tent. Unfortunately, I won't be at H2O this year. Next year!
    Last edited by Das General; 09-23-2008 at 06:21 PM.
    Stage 3+ RS6's

  13. #13
    Veteran Member Three Rings BONFIRE074's Avatar
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    Aug 13 2007
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    20302
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    CT

    Re: Projekt 2.0L DBW B5:

    best build thread award
    2004 Subaru Impreza WRX
    Aspen White

  14. #14
    Veteran Member Three Rings fikes's Avatar
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    Aug 04 2007
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    20069
    My Garage
    2001 Audi S4 Sedan
    Location
    Perkasie, PA

    Re: Projekt 2.0L DBW B5:

    I know its never polite to ask but I think the question on my mind the whole time reading this was "how much". Approx throughout everything to this exact point how much do you think you have spent on your car that includes everything you bought and did not use or bought and later broken on you :). I really want to know how much that whole 2.0 engine cost when you bought it as well.
    1997 Audi A4 Sedan 1.8t- Sold
    1999.5 Audi A4 Avant 1.8t- Sold
    2001 Audi S4 Sedan- Current

  15. #15
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by Fink_tha_Audi View Post
    Ian your car is freakin awesome. Thats is exactly the direction I want to head my A4 to. BAT,built motor, etc. Im right now at BT but software wise only APR. Got a GT2871R for starters, what would you recommend for tuning, I was interested in Unitronic. Again one of the sickest A4's I have seen, looking at the last couple of pics seems its putting down good numbers to go against a S4. You heading H20 this year?
    Thanks! I love the Unitronic custom tune, we've put a lot of time on the dyno now and probably some more to come. I will be at H20 and the car will be in the Unitronic booth on both Saturday and Sunday.

  16. #16
    Veteran Member Four Rings quattro16's Avatar
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    Feb 05 2007
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    Long Island, NY

    Re: Projekt 2.0L DBW B5:

    Nice write up. Now get out there and find a JOB!!!!!
    No seriously good shit!
    BetaAlphaTauMember #17

    20 Year Audi Master Guild Technician
    Long Island, NY. Instagram @andyaudiman

  17. #17
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by fikes View Post
    I know its never polite to ask but I think the question on my mind the whole time reading this was "how much". Approx throughout everything to this exact point how much do you think you have spent on your car that includes everything you bought and did not use or bought and later broken on you :). I really want to know how much that whole 2.0 engine cost when you bought it as well.
    This project has a lot of dough put into it in just the past 1.5 years,yet alone my course of ownership in it's entirety that's all I will say. If I was to tally it all up I would cry myself to sleep and I don't think I am prepared to do that. I have a general understanding of all the cost put into the car, but not an itemized list at this point.

    Quote Originally Posted by quattro16 View Post
    Nice write up. Now get out there and find a JOB!!!!!
    No seriously good shit!
    Thanks I actually go back tomorrow for a second interview and to discuss m package and benefits with a firm I am very excited about (I'll get to take the train everyday -wooohhhhhoo

  18. #18
    Veteran Member Four Rings dougyfresh's Avatar
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    Dec 03 2005
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    2 pedals 1FG
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    connecticut

    Re: Projekt 2.0L DBW B5:

    Nice write-up Ian. I look forward to hearing more about your car.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  19. #19
    Registered Member Two Rings a220vt's Avatar
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    Dec 03 2006
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    '97 A4TQMS, '97 GTI
    Location
    Broomfield, CO

    Re: Projekt 2.0L DBW B5:

    Hey does the BW turbo require an oil restrictor?
    Don't talk about it, be about it......

  20. #20
    Veteran Member Three Rings killa's Avatar
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    500whp A2 vw 16v gti, 97 Audi
    Location
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    Re: Projekt 2.0L DBW B5:

    13.5, what mph and boost level?
    Car looks clean
    Bad Ass I Beam rods are finally here. Join the Brute Revolution
    My Car is for sale, click here:http://www.audizine.com/classifieds/...?product=39888

  21. #21
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by a220vt View Post
    Hey does the BW turbo require an oil restrictor?
    Bullseye has their own fittings for their Turbo's, the Oil line is the ATP one and the return is just AN fittings and line.

    Quote Originally Posted by killa View Post
    13.5, what mph and boost level?
    Car looks clean
    Thanks Paul.
    She was running 22psi with w/m. The heat and humidity were nuts for the whole weekend of Waterfest. I have a few things I am working on to get more air to the turbo while still running the headlights and would like to tackle some weight reduction. I'm going to go out when it's in the high 50's mid 60's this fall a few nights and see what I can do with 26psi and a 50/50 of M3 and Distilled, instead of heat and Peak washer fluid shite I was using before.

  22. #22
    Veteran Member Four Rings GetBoosted84's Avatar
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    Apr 10 2007
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    01 Audi A4 1.8T Quattro / 88 Mazda RX-7 GXL
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    Eastern PA

    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by bassed View Post
    I want to know what kind of black magic you pulled to get your intake up in that position instead of where i have mine mounted.

  23. #23
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by GetBoosted84 View Post
    I want to know what kind of black magic you pulled to get your intake up in that position instead of where i have mine mounted.
    You don't want to know, it was crappy components.

  24. #24
    Veteran Member Four Rings GetBoosted84's Avatar
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    01 Audi A4 1.8T Quattro / 88 Mazda RX-7 GXL
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    Eastern PA

    Re: Projekt 2.0L DBW B5:

    lol, looks good from that angle. Got a top down shot? I'm interested in getting the filter a little further away from the ground.

    P.S. - When does my BT status get approved? I know the turbo has to be installed but does it have to run right too? Do I have to talk to Poopie ?

  25. #25
    Veteran Member Four Rings maxspeed's Avatar
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    Dec 14 2005
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    Shakedown street, NY

    Re: Projekt 2.0L DBW B5:

    god damnit, i really need a new motor

    unfortunatly it might be time for a new ride
    2000 Audi A4 1.8TQM - RIP
    1999 Subaru Outback

    When your spirit is floating down that tunnel, towards the light, You know what's behind the light?
    It's not God, it's me. And I'm gonna kick your poncey soul All the way back down the tunnel 'till you choke on your own fucked up ribs! Now, Wake the fuck up!

  26. #26
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    Quote Originally Posted by maxspeed View Post
    god damnit, i really need a new motor

    unfortunatly it might be time for a new ride
    Want to buy mine? I want an EVO from time to time. I may be in the mood again to go through with it this time.

    Quote Originally Posted by GetBoosted84 View Post
    lol, looks good from that angle. Got a top down shot? I'm interested in getting the filter a little further away from the ground.

    P.S. - When does my BT status get approved? I know the turbo has to be installed but does it have to run right too? Do I have to talk to Poopie ?



    You want to do it like when I had it like this possibly.



  27. #27
    Active Member Four Rings bassed's Avatar
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    Re: Projekt 2.0L DBW B5:

    It's running strong still:)

    Max flow rates:
    GT28rs = 35 lb/min
    GT30's = 53 lb/min
    S256 = 55 lb/min - this is what I am running no more BS about it being comparable to my old GT28rs
    GT35r = 65 lb/min
    Last edited by bassed; 11-15-2008 at 10:07 AM.

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