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  1. #1
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
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    20072
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    Canada

    C5 A6 DIY upper grille

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    Just finished my DIY upper grille mod, now matches the lowers. Trim has been painted metallic gunmetal to match future mod to all vehicle trim.

    Excuse the dirty car and missing europlate

    http://www2.snapfish.com/slideshow/A...96/t_=76649396

    http://www2.snapfish.com/slideshow/A...96/t_=76649396

    let me know what you think
    I don't think I care anymore

  2. #2
    Veteran Member Three Rings ridelikeme's Avatar
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    Jun 15 2005
    AZ Member #
    6894
    My Garage
    B6 A4 , Avalanche LT,
    Location
    Calgary

    Re: C5 A6 DIY upper grille

    looks just as good here as it does on eurodrivers!

  3. #3
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
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    Canada

    Re: C5 A6 DIY upper grille

    just showing it to a broader base, if there is enough interest I will spend the time doing up a detailed DIY

    P.S. Lovin the ladies on the hood, very tasty, um I mean tasteful
    I don't think I care anymore

  4. #4
    Veteran Member Four Rings white fish's Avatar
    Join Date
    Feb 21 2004
    AZ Member #
    767
    My Garage
    05 allroad(old) 10 Q5 10 S4 13 S6
    Location
    T.O.

    Re: C5 A6 DIY upper grille

    I would like a DIY

  5. #5
    Established Member Two Rings wRek's Avatar
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    Jul 16 2008
    AZ Member #
    30947
    Location
    Allyn, WA

    Re: C5 A6 DIY upper grille

    DIY...?

    Remove grille, mask off areas you do not want painted, lightly sand area to be painted, and paint.

  6. #6
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
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    Canada

    Re: C5 A6 DIY upper grille

    slightly more complex than that, these peices are one off, I fabbed them using expanded aluminum, utilizing stock trim, rings and Quattro badge for uppers, and using the inserts on the bottoms, the bottoms pull out just like the stock ones do. DIY process takes about 3 hours for the upper and another 3 for the lowers
    I don't think I care anymore

  7. #7
    Veteran Member Four Rings white fish's Avatar
    Join Date
    Feb 21 2004
    AZ Member #
    767
    My Garage
    05 allroad(old) 10 Q5 10 S4 13 S6
    Location
    T.O.

    Re: C5 A6 DIY upper grille

    the grill on the 05 allroad (same as pre A6)
    has lines going across and the lowers grills are diamond

  8. #8
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
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    20072
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    Canada

    Re: C5 A6 DIY upper grille

    Yup, I just fabbed them all myself to be sure that they all match perfectly. My pre-facelift A6 had the horizontal louvres on both top and bottom
    I don't think I care anymore

  9. #9
    Established Member Two Rings 2000 A6 2.7t 6m's Avatar
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    Jul 27 2007
    AZ Member #
    19856
    Location
    PA

    Re: C5 A6 DIY upper grille

    Looks good, where'd you get the mesh? I'd be interested in a write-up.
    Click for Photo Album
    Upgrades:
    APR 93 ECU -=- H&R Coilovers -=- H-Sport Swaybars -=- VMR B7 RS4 Reps in Onyx Black -=- Upgraded Sound System

  10. #10
    Established Member Two Rings wRek's Avatar
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    Jul 16 2008
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    30947
    Location
    Allyn, WA

    Re: C5 A6 DIY upper grille

    Ah, I didn't realize you had fabbed the actual grille. Just thought it was a different grille with the surround trim painted.

    Looks good.

  11. #11
    Veteran Member Four Rings white fish's Avatar
    Join Date
    Feb 21 2004
    AZ Member #
    767
    My Garage
    05 allroad(old) 10 Q5 10 S4 13 S6
    Location
    T.O.

    Re: C5 A6 DIY upper grille

    The allroad didnt match right from the factory

  12. #12
    Veteran Member Four Rings blkrhyno's Avatar
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    Mar 24 2008
    AZ Member #
    26808
    My Garage
    2004 audi a6 2.7T 2005 Nissan
    Location
    Brooklyn, New York

    Re: C5 A6 DIY upper grille

    Yes DIY writr up please with pics.

  13. #13
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
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    Canada

    Re: C5 A6 DIY upper grille

    Sorry guys, I'm on call so I 'm super busy. I will post full write up with step by step pics as soon as I get a couple minutes
    I don't think I care anymore

  14. #14
    Veteran Member Four Rings Mantis's Avatar
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    Aug 04 2007
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    Canada

    Re: C5 A6 DIY upper grille

    Here are the full front pics, DIY to follow
    http://www2.snapfish.com/slideshow/A...96/t_=76649396
    I don't think I care anymore

  15. #15
    Established Member Two Rings
    Join Date
    Aug 31 2007
    AZ Member #
    20710
    My Garage
    2001 Audi A6 2.7t
    Location
    New Jersey

    Re: C5 A6 DIY upper grille

    yea Ive been wanting to do this for a while, I have mesh on the lowers and wanted to make a RS6 grill for the top to match on my pre-facelift, DIY would be awesome, thanks
    2001 Audi A6 2.7t Stage 2+: Special Edition, Sport Package, Winter Package, Luxury Package, APR 93 octane program, Navigation, Bose Audio, IPP Intercoolers, APR Bipipe, 710N's, Custom 2.5" Exhaust, Piggie Pipes, Upgraded Torque Converter, Stage 2 Darintake, ABD Racing big bore intake, H-sport sway bar kit, Slotted/Drilled Rotors

  16. #16
    Registered Member Two Rings audiRSallroad's Avatar
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    Jun 19 2008
    AZ Member #
    30103
    My Garage
    2001 allroad
    Location
    Bay Area, CA

    Re: C5 A6 DIY upper grille

    i have an '01 allroad and ive been thinking about trying to do this for a while so yes a diy would be greatly appreciated.

  17. #17
    Senior Member Two Rings Asix's Avatar
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    Jan 25 2008
    AZ Member #
    24555
    My Garage
    Audi S5
    Location
    Bellevue, WA

    Re: C5 A6 DIY upper grille

    hey guys...i decided to take out all my grill pieces and do a custom RS6 honeycomb grill mod for all 4 grill pieces on the front.

    just wanted to resurrect this thread and see if anybody had any DIY's on removing the top and bottom grill pieces. Are they just held in by the clips?

  18. #18
    Veteran Member Four Rings FrankA6's Avatar
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    Mar 30 2008
    AZ Member #
    27087
    My Garage
    2004 A6 2.7T, 2012 Volvo S60 R-Design
    Location
    Pittsburgh

    Re: C5 A6 DIY upper grille

    please give a DIY , thanks!
    2004 Audi A6 2.7T
    2012 Volvo S60 R-Design

  19. #19
    Senior Member Two Rings Switchblind360's Avatar
    Join Date
    Feb 26 2006
    AZ Member #
    10545
    My Garage
    '01 allroad 2.7T TIP, '95.5 S6, '91 200
    Location
    Boise

    Re: C5 A6 DIY upper grille

    So hey, you used flattened mesh for the upper and standard mesh for the lowers? Nice. Did you go get the mesh at Mcmaster-Carr? If so, do you have the part numbers for the mesh styles you used?
    '00 Audi A6 2.7TM
    HB Nefmoto Stage 3
    '91 Audi 200 QTM 20v
    TAP Stage I
    '01 Audi allroad 2.7T TIP
    Homestyle Nefmoto Stage II, 402 Mod
    '95.5 S6 QTM 20v
    034 Stage I

  20. #20
    Senior Member Two Rings Asix's Avatar
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    Jan 25 2008
    AZ Member #
    24555
    My Garage
    Audi S5
    Location
    Bellevue, WA

    Re: C5 A6 DIY upper grille

    i got it on ebay the honeycomb grill powdercoated black. The bottom foglight grill pieces are gonna be interesting.

    2 projects coming up soon. LED headlights (S5 style) and RS6 style grills.

  21. #21
    Veteran Member Three Rings autophiles's Avatar
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    Aug 25 2004
    AZ Member #
    3264
    My Garage
    '04 Discovery SE
    Location
    Wilmington, NC

    Re: C5 A6 DIY upper grille

    Quote Originally Posted by Asix View Post
    i got it on ebay the honeycomb grill powdercoated black. The bottom foglight grill pieces are gonna be interesting.

    2 projects coming up soon. LED headlights (S5 style) and RS6 style grills.
    I'm eager to see how both of these turn out. Keep us updated.

  22. #22
    Registered Member Four Rings cerfus's Avatar
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    Oct 16 2007
    AZ Member #
    21847
    My Garage
    Germans
    Location
    Scottsdale

    Re: C5 A6 DIY upper grille

    Quote Originally Posted by Asix View Post
    i got it on ebay the honeycomb grill powdercoated black. The bottom foglight grill pieces are gonna be interesting.

    2 projects coming up soon. LED headlights (S5 style) and RS6 style grills.
    link to ebay seller or product? I have been wanting to do this for a while but I cant ever find the right looking mesh...
    ///Mcars
    looking for a sileighty..
    E39 M5 DD full Hamann exhaust h-back/ Hamann CF splitter/ Hamann C Diffuser/K&N intakes/ecu tune more to come.
    Keep your eyes peeled DG, CRFS coming your way!

  23. #23
    Established Member Two Rings
    Join Date
    Nov 19 2008
    AZ Member #
    35446
    Location
    Florida

    I actually done this for my AR, I carbon fiber wrapped the bezel and plastic dipped the grille. My fab work was pretty good, but I should of primed it before p dipping.

  24. #24
    Established Member Two Rings
    Join Date
    Jan 13 2012
    AZ Member #
    86587
    Location
    22150

    Here is a DIY which uses a ABS printed mesh.

    https://docs.google.com/file/d/0Bxju...lIUnB4UU0/edit

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