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  1. #1
    Veteran Member Four Rings fred2ka4's Avatar
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    DIY intake update, new filter and bracket.

    Guest-only advertisement. Register or Log In now!
    Well a while back I started a thread about a custom intake I made and it got a lot of positive feed back. The only problem was that it was to expensive to make even though it was a DIY, and the filter didn't filter down that low, (only 200 microns which isn't that good)

    It was ok for California but here in Las Cruces it just wont do as it is to windy and dusty and I know people are always looking for a good deal so here is the update and why I chose this filter.

    After a lot of research into filters I chose to go with the Fujita intake for several reasons.

    1) Dry filter so no oil is needed
    2) Built in Velocity stack & air horn
    3) Price!!! ($39.00 shipped)
    4) Filtering test - http://www.mkiv.com/techarticles/filters_test/2/

    Even though the intake used in the test is an Apexi, the Fujita is a direct copy of it and I am hoping it works the same. I am not sure but usually different manufactures partner up to do research together and sell the shared results under their brand name, and I am hoping this is the case as they are to similar. As you can see, my filter was second to last on the filtering side but second to the top for flow increase. I don't know how accurate these tests are but they are there for demonstration.

    Apexi filter - $100+

    Fujita filter - $40+

    Another benefit is that the Fujita setup is a lot lighter than the filter setup I was running.

    http://www.f5air.com/filter.html

    The filter can be ordered in 2.5, 2.75, an 3.0 inch inlets. I ordered the 2.5 as my polished piping was 2.5 but I would suggest that you do your setup in 2.75 as that is the size of the MAF and this way there will be no transition. BT guy scan order it in 3.0 inlet

    Here are a few temporary pictures that were taken to check the fitment, but a bracket needs to be made for the permanent install. I hope this helps anyone who is interested in making their own intake.














    EDIT:


    Final install with bracket and T-clamp:











    As you can see from the dust on the APR inlet hose, I needed a better filter and that is only a small fraction of how dusty it gets out here. As soon as the car is back on the the road I'll give you an update as to the sound, and feel. I don't expect to see any improvements in power as the other filter probably flowed better because of the stainless steel design. But remember in the comparison my Blitz filter and the Apexi filter flowed about the same so I don't expect to see a drop in performance either
    Last edited by fred2ka4; 08-13-2008 at 02:27 PM. Reason: New pictures, and information
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

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  2. #2
    Senior Member Two Rings redkid's b6's Avatar
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    Re: DIY intake update .....

    bro I FREAKIN LOVE IT . just a question what kind of heat shield is that ?

  3. #3
    Veteran Member Four Rings osofast10's Avatar
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    Re: DIY intake update .....

    nice... let us know how it sounds and how you like it...
    1996 2.8 Audi A4 -> RIP
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  4. #4
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update .....

    Quote Originally Posted by redkid's b6 View Post
    bro I FREAKIN LOVE IT . just a question what kind of heat shield is that ?
    The heat shield is sold by one of the members here in the classified section, and it works great.
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  5. #5
    Veteran Member Three Rings
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    Re: DIY intake update .....

    slick idea using the t bolt clamp as a mounting bracket
    Nine [O_O] Eight Tuning
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  6. #6
    Veteran Member Three Rings
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    Re: DIY intake update, new filter and bracket.

    Where did you get the polished pipe from?

  7. #7
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by T3hD0gg View Post
    Where did you get the polished pipe from?
    The pipe is a 2.5" mandrel bent U that you can get at any local muffler shop or from ebay. I had it cut to the length of my needs and then had beads welded onto the ends and finally I had it powder coated with a high temp. coating that mimics a polished look.
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  8. #8
    Veteran Member Four Rings boostedup's Avatar
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    Re: DIY intake update, new filter and bracket.

    i have a similar setup and am getting a weird sound coming from it. like a humming when under load, i have a small breather filter on the secondary intake. any ideas?? i changed the DV since some people said it might b that, but im still having the same problem.......
    Santorin Blue 2001.5 Audi A4 1.8turbo Quattro with Sports, Celebration, Cold Weather Packages.

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  9. #9
    Veteran Member Four Rings GetBoosted84's Avatar
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    Re: DIY intake update, new filter and bracket.

    Where did you order the filter from that was $40 shipped btw? I'm interested in getting one of the 3" ones for my GT28 setup.

  10. #10
    Veteran Member Four Rings onemoremile's Avatar
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    Re: DIY intake update, new filter and bracket.

    That looks really nice Fred.
    Jim

    We cannot achieve the future by being timid. It requires aggressive imagination.

    I Do Werk.

  11. #11
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by GetBoosted84 View Post
    Where did you order the filter from that was $40 shipped btw? I'm interested in getting one of the 3" ones for my GT28 setup.

    Here is a link to to the person that I bought mine from and he carries different size inlets, so you'll have to search his store or ask him for the size you want. He has a "buy it now or best offer" so you might be able to get it for less but the shipping is free. I didn't go lower because he already has the best price and people have to make a living, but that's just me ........


    http://cgi.ebay.com/ebaymotors/FUJIT...mZ270251869162
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  12. #12
    Veteran Member Four Rings GetBoosted84's Avatar
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    Re: DIY intake update, new filter and bracket.

    Thank you very much!

  13. #13
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by GetBoosted84 View Post
    Thank you very much!
    No problem, but after talking with Mike, he says these filters might not be for everyone depending on your application.

    Something about the inverted cone causing a dead spot if it is installed directly onto the MAF. For anyone using it like me you will be ok.
    Last edited by fred2ka4; 08-15-2008 at 04:08 PM.
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  14. #14
    Veteran Member Four Rings GetBoosted84's Avatar
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    Re: DIY intake update, new filter and bracket.

    Gotcha. I am waiting to hear back from the mfg to find out the size of the particles it will filter out.

    Does that cone actually have a hole at the top? from their photos it looks like it does but I want to make sure there is some filter material if it does.

  15. #15
    Account Terminated Four Rings mike-2ptzero's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by fred2ka4 View Post
    No problem, but after talking with Mike, he says these filters might not be for everyone depending on your application.

    Something about the inverted cone causing a dead spot if it is install directly onto the MAF. For anyone using it like me you will be ok.
    I just wouldn't recommend mounting it directly to the maf housing without seeing what the cone looks like from the inside. If it goes to a tip it not be so bad but if there is a flat surface like some others then there might be a dead spot in the very middle of the filter.

  16. #16
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by GetBoosted84 View Post
    Gotcha. I am waiting to hear back from the mfg to find out the size of the particles it will filter out.

    Does that cone actually have a hole at the top? from their photos it looks like it does but I want to make sure there is some filter material if it does.
    It does not have a filter on the top portion and it does go to a point Mike. It is an inverted horn designed to smooth and direct the air flow which should give a better reading to the MAF as there is no turbulence. That is the theory.
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  17. #17
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by GetBoosted84 View Post
    Gotcha. I am waiting to hear back from the mfg to find out the size of the particles it will filter out.
    Also if your worried about filtration you could go with the new AEM dry flow filter. It's supposed to filter out 99.52% of all dust particles or something like that and down to 1 micron. My Blitz did a horrible job filtering so anything is an improvement for me .....
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  18. #18
    Veteran Member Four Rings gotaudi's Avatar
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    Re: DIY intake update, new filter and bracket.

    I might pick up one of these filters, there are a few local places that carry them.... I am going to build a carbon fiber air box in the next month of so.... so I need to get this filter and start getting my idea finalized.
    BetaAlphaTau Member#22
    Mods:
    GTRS Elim+Unitronics+ATP high flow mani+Neuspeed TIP+Custom intake+Labree HFC+Apexi AVC-R+APR Exhaust+Precision FMIC+SB OFE Stage 4+034 street density motor mounts+Purems snub+S4 Front bumper+18" BBS RC rims+Neuspeed race springs+Bilstein shocks+Nuespeed sways=
    73 74 69 6c 6c 20 73 6c 6f 77 <--- Look it up

  19. #19
    Veteran Member Four Rings GetBoosted84's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by fred2ka4 View Post
    Also if your worried about filtration you could go with the new AEM dry flow filter. It's supposed to filter out 99.52% of all dust particles or something like that and down to 1 micron. My Blitz did a horrible job filtering so anything is an improvement for me .....
    Yeah I'm looking at the AEM also but since the AEM filter recommends that you use a special cleaning solution I am leaning more towards this one that says to just wash it in soapy luke-warm water. Just waiting to hear back on their filtration specs so I can see if it is close to the AEM unit or not.

    Also when you said it did not have a filter, does it still have a hole at the center of the cone (unfiltered)?

    BTW, here are the stock photos from f5air.com:



    (this looks like a unfiltered opening in the filter)


  20. #20
    Veteran Member Four Rings oneohone's Avatar
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    Re: DIY intake update, new filter and bracket.

    Nice, no felt power but any enhanced noise with turbo spool or DV?
    Daily - 00' Audi A4 1.8t Quattro 5mt Laser Red Avant
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  21. #21
    Account Terminated Four Rings mike-2ptzero's Avatar
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    Re: DIY intake update, new filter and bracket.

    The spot you see is just the light reflectiong off the black.

    No way would any company make a filter with a unfiltered section.

  22. #22
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by mike-2ptzero View Post
    The spot you see is just the light reflectiong off the black.

    No way would any company make a filter with a unfiltered section.
    This is correct as I looked and felt inside of mine to make sure ......
    Last edited by fred2ka4; 08-15-2008 at 05:37 PM.
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  23. #23
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by PiMPMAN101 View Post
    Nice, no felt power but any enhanced noise with turbo spool or DV?
    I haven't gotten a chance to take the car out yet as it is still down from the accident, but I will be getting the front bumper back from the paint shop on Monday at which point I will take it out for a spin and let you know my opinion.

    The car is almost there ........
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  24. #24
    Veteran Member Four Rings GetBoosted84's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by mike-2ptzero View Post
    The spot you see is just the light reflectiong off the black.

    No way would any company make a filter with a unfiltered section.
    Quote Originally Posted by fred2ka4 View Post
    This is correct as I looked and felt inside mine to make sure.
    Thanks for clearing that up guys. I was hoping it wasn't an unfiltered hole for obvious reasons.

    Mike, after seeing the inside code shape, what's your opinion on whether it would work for an application where you directly attach to the MAF?

  25. #25
    Account Terminated Four Rings mike-2ptzero's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by GetBoosted84 View Post
    Thanks for clearing that up guys. I was hoping it wasn't an unfiltered hole for obvious reasons.

    Mike, after seeing the inside code shape, what's your opinion on whether it would work for an application where you directly attach to the MAF?
    should be fine

  26. #26
    Veteran Member Four Rings GetBoosted84's Avatar
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    Re: DIY intake update, new filter and bracket.

    Ok I'm going to bug them again after my trip to see if I can get the filter specs so I can post them here.

  27. #27
    Established Member Two Rings Idrive's Avatar
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    Re: DIY intake update, new filter and bracket.

    Nice! I'm sure it'll sound real fun when you take it out, you'll probably spend many drives just killing the radio and listening to the turbo hah

    Did you put a filter on the secondary air pump too?


    Haha I just realized this post was from august 08
    Last edited by Idrive; 02-05-2009 at 03:12 PM.

  28. #28
    Veteran Member Four Rings 4A Play's Avatar
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    Re: DIY intake update, new filter and bracket.

    So are the heat shields really that hard to make or is it just easier to buy them pre-fabbed? Just curious.
    Self made, NOT Mommy paid.
    2001 1.8 qtm, GT2781R, 680cc Siemens, 3" turbo back, Autopower, Mafless Stage 3 Unitronics, Tial 38mm external wastegate, STS, Corbeau seats

  29. #29
    Registered Member Two Rings PHX_Avant's Avatar
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    Re: DIY intake update, new filter and bracket.

    Has anyone else had any luck with the Fujita intake? Im looking at doing the same, just wanted to know if there were any updates?
    Avants will rule again...

  30. #30
    Veteran Member Three Rings
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by PHX_Avant View Post
    Has anyone else had any luck with the Fujita intake? Im looking at doing the same, just wanted to know if there were any updates?
    I ordered one last week and I should be getting it in tomorrow. What do you need to know?

  31. #31
    Veteran Member Four Rings mrbacardi35's Avatar
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    Re: DIY intake update, new filter and bracket.

    look good for a DIY.

  32. #32
    Veteran Member Four Rings mrbacardi35's Avatar
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    Re: DIY intake update .....

    Quote Originally Posted by redkid's b6 View Post
    bro I FREAKIN LOVE IT . just a question what kind of heat shield is that ?
    here is the website to get.
    http://www.blinktekdesign.com/

  33. #33
    Established Member Two Rings Idrive's Avatar
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    Re: DIY intake update, new filter and bracket.

    So I finally got around to installing the same setup, and all I can say is it sounds dope! If you're looking to hear the turbo whine and dv then this would be for you, completely changed the sound of my car definitely worth the ~50 bux if you're looking for the sound, if not, there was really no noticeable performance increase so I'd save your money

  34. #34
    Veteran Member Four Rings fred2ka4's Avatar
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    Re: DIY intake update, new filter and bracket.

    Quote Originally Posted by Idrive View Post
    So I finally got around to installing the same setup, and all I can say is it sounds dope! If you're looking to hear the turbo whine and dv then this would be for you, completely changed the sound of my car definitely worth the ~50 bux if you're looking for the sound, if not, there was really no noticeable performance increase so I'd save your money
    The other benefit that I liked about this filter was the fact that it is a dry filter but there are other dry filters out there as well like the AEM ....
    BetaAlphaTau member #18

    2000 Audi A4 w/ APR stage III & ...

    APR // GReddy // RACETEC // Bilstein // IForged // ECS Tuning // STaSIS // Neuspeed // H&R //

    And a whole bunch of other stuff ...

    http://i78.photobucket.com/albums/j9...4/fredscar.jpg

  35. #35
    Veteran Member Three Rings B5 Quattro's Avatar
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    Re: DIY intake update, new filter and bracket.

    Ok, just a question. I want to run my filter down near the skid plate.
    What do I need to know ??
    I havent taken a real good look just yet to see. (As here we are still -15 LOL)
    So any in put would help.
    (I want to get everything that I need so as soon as this winter thing is over with I can get back to moddin')

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